Tweco VS 212 PortaFeed Bedienungsanleitung

800IPM15-100VSPORTAFEED®VS 212CC/CV SEMIAUTOMATICSOLID STATE CONTROLLEDWIRE FEEDEROperating ManualArt # A-07123Revision: AD Issue Date:

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-4 Manual No. 0-49941. Do not remove radiator cap when engine is hot. Allow engineto cool.2. Wear gloves and put

PORTAFEED VS 212Manual No. 0-4994 1-5 SAFETY INSTRUCTIONS1.03 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-6 Manual No. 0-49941.04 Precautions De Securite En Soudage A L’arc! MISE EN GARDELE SOUDAGE A L’ARC EST DAN

PORTAFEED VS 212Manual No. 0-4994 1-7 SAFETY INSTRUCTIONS AVERTISSEMENTLE RAYONNEMENT DE L’ARC PEUT BRÛLER LESYEUX ET LA PEAU; LE BRUIT PEUT ENDOMMAGE

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-8 Manual No. 0-49947. Ne soudez des tôles galvanisées ou plaquées au plomb ouau cadmium que si les zones à soude

PORTAFEED VS 212Manual No. 0-4994 1-9 SAFETY INSTRUCTIONS AVERTISSEMENTLE CARBURANT PEUR CAUSER UN INCENDIE OUUNE EXPLOSION.Le carburant est hauteme

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-10 Manual No. 0-4994Soudage á L’arc AvecElectrode Non Fusible(GTAW)Decoupe Arc Carbone(CAC-A)Courant ConstantTen

PORTAFEED VS 212Manual No. 0-4994 1-11 SAFETY INSTRUCTIONS1.08 Declaration Of ConformityManufacturer: Thermadyne CorporationAddress: 82 Benning Street

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-12 Manual No. 0-4994

PORTAFEED VS 212Manual No. 0-4994 2-1 INTRODUCTIONSECTION 2:INTRODUCTION2.02 Equipment IdentificationThe unit’s identification number (specification o

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proudto have you as our customer and will strive to provide you wi

PORTAFEED VS 212INTRODUCTION 2-2 Manual No. 0-49942.04 GeneralThe PORTAFEED® VS 212 is a portable, solid statecontrolled, voltage sensing wire feeder

PORTAFEED VS 212Manual No. 0-4994 2-3 INTRODUCTION2.05 Product SpecificationsPortafeed VS212 Specifications Input Voltage Range 15-100 VDC Maxi

PORTAFEED VS 212INTRODUCTION 2-4 Manual No. 0-49942.06 Features/BenefitsRobust injection molded caseLong lasting and unbreakable.Changeable MIG gun ca

PORTAFEED VS 212Manual No. 0-4994 2-5 INTRODUCTION(2) Wire Feed Speed Control(7) Gun Switch Receptacle(9) Welding Gun Cable Connection(10) Removable M

PORTAFEED VS 212INTRODUCTION 2-6 Manual No. 0-49942.08 Rear Panel Controls AndConnections(1) Lifting Eye(2) Gas Valve Inlet(3) Input Power Cable

PORTAFEED VS 212Manual No. 0-4994 2-7 INTRODUCTION2.09 Internal Controls And Connections1. STORAGE BOX: On the job storage for drive rolls,tips, nozze

PORTAFEED VS 212INTRODUCTION 2-8 Manual No. 0-49942.10 Power Source CompatibilitySince the PORTAFEED VS 212 operates on arc voltage,it will work with

PORTAFEED VS 212Manual No. 0-4994 3-1 INSTALLATIONSECTION 3: INSTALLATION3.01 ConnectionsCAUTIONMake sure all connections are tight;otherwise, arcing

PORTAFEED VS 212INSTALLATION 3-2 Manual No. 0-49943.02 Installation Of Wire SpoolNOTEThe wire spool hub supplied with the unitis provided for mounting

PORTAFEED VS 212Manual No. 0-4994 3-3 INSTALLATIONInput WireGuideInput GuideLockscrewOutput WireGuide (inside)Output Guide LockscrewArt # A-071973.03

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While th

PORTAFEED VS 212INSTALLATION 3-4 Manual No. 0-49943.05 Selection And Installation OfFeed RollsRefer to feed roll kit chart in the Appendix chapter for

PORTAFEED VS 212Manual No. 0-4994 3-5 INSTALLATION3.07 Threading Wire Into FeedheadRefer to Figure 3-6.!WARNINGELECTRIC SHOCK CAN KILL! Make certainth

PORTAFEED VS 212INSTALLATION 3-6 Manual No. 0-4994NOTES

PORTAFEED VS 212Manual No. 0-4994 4-1 OPERATIONSECTION 4:OPERATION4.01 Prewelding ProcedureFollow all installation instructions for the weldingpower s

PORTAFEED VS 212OPERATION 4-2 Manual No. 0-49944.02 Welding Procedure!WARNINGIn semiautomatic or automatic wire welding,the welding wire, wire reel (i

PORTAFEED VS 212Manual No. 0-4994 4-3 OPERATION4.05 Adjusting Burnback TimeBurnback time is set at the factory, but the motorcontrol printed circuit b

PORTAFEED VS 212OPERATION 4-4 Manual No. 0-4994The low setting provides greater knob sensitivity, butover a narrower range. The high setting provides

PORTAFEED VS 212Manual No. 0-4994 4-5 OPERATION3. Using Table 4-1 as a reference, carefully slide each white DIP switch left or right to change the me

PORTAFEED VS 212OPERATION 4-6 Manual No. 0-4994breaker will trip, and the wire feeder will notoperate. The input circuit breaker will have to bemanual

PORTAFEED VS 212Manual No. 0-4994 5-1 SERVICESECTION 5: SERVICE5.01 Cleaning Of The UnitAbout every 6 months, remove the interior panel coverto expose

TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

PORTAFEED VS 212SERVICE 5-2 Manual No. 0-49942. Wire feed motor operates but wire does not feedor feeds erratically.A. Incorrect voltage/current and/o

PORTAFEED VS 212April 9, 20076-1SECTION 6:PARTS LIST6.01 Equipment IdentificationAll identification numbers as described in theIntroduction chapter mu

PORTAFEED VS 2126-2April 9, 20076.03 External Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescripti

PORTAFEED VS 212April 9, 20076-36.04 Internal Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescripti

PORTAFEED VS 2126-4April 9, 20076.05 Wire Feeder Replacement PartsItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDescriptionDescriptionDescriptionDescri

PORTAFEED VS 212Manual No. 0-4994 A-1 APPENDIXAPPENDIX 1:DRIVE ROLL KITSStyle 1 Style 2 Style 3 Style 4 Style 5 Style 6TopFlat Flat KnurledDouble Smoo

PORTAFEED VS 212APPENDIX A-2 Manual No. 0-4994APPENDIX 2:OPTIONS AND ACCESSORIES Product Part No. Description Drive Roll Kits 375980-XXX One kit (

PORTAFEED VS 212Manual No. 0-4994 A-3 APPENDIXAPPENDIX 3:MIG GUN CARTRIDGE SYSTEMRemovable Gun Cartridge System (Patent Pending)The MIG gun cartridge

PORTAFEED VS 212APPENDIX A-4 Manual No. 0-4994APPENDIX 4: SYSTEM SCHEMATICTO POWERSOURCETO WORKTOFEEDHEADW1SW1CB1PCB1MOTOR CONTROL PCB376395CJ1-1BR1J1

PORTAFEED VS 212Manual No. 0-4994 A-5 APPENDIXDISPLAY BOARDPCB3VOLTMETERVOLTMETERWFSWFSWFS POT MAXWFS POT WIPERWFS POT MINMOTOR BOARD ENABLEOVER VOLTA

TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 5: SERVICE ...

Statement of Warranty(as of March 15, 2009)LIMITED WARRANTY:THERMADYNE warrants that its products will be free of defects in workmanship or material.

Warranty SCHEDULE(as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the aut

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada

World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728

PORTAFEED VS 212Manual No. 0-4994 1-1 SAFETY INSTRUCTIONS1.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical parts can

PORTAFEED VS 212SAFETY INSTRUCTIONS 1-2 Manual No. 0-4994 WARNINGFUMES AND GASES can be hazardous to yourhealth.Welding produces fumes and gases.

PORTAFEED VS 212Manual No. 0-4994 1-3 SAFETY INSTRUCTIONS1. Wear approved face shield or safety goggles. Side shieldsrecommended.2. Wear proper body p