Tweco 500P PowerMaster Bedienungsanleitung

Art # A-07643_AB400V460V230V208VPOWERMASTER500500PCC/CV POWER SOURCE350Operating ManualRevision No: AI Issue Date: October 22, 2009 Manual No.: 0-4749

POWERMASTER 500, 500P, 350 SAFETY 1-4 Manual No. 0-4749 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burnface, eyes, and skin.The coo

POWERMASTER 500, 500P, 350 Manual No. 0-4749 1-5 SAFETY1.03 Symbol ChartNote that only some of these symbols will appear on your model.Ga

POWERMASTER 500, 500P, 350 SAFETY 1-6 Manual No. 0-47491.04 Precautions De Securite En Soudage A L’arc! MISE EN GARDELE SOUDAGE A L’

POWERMASTER 500, 500P, 350 Manual No. 0-4749 1-7 SAFETY AVERTISSEMENTLE RAYONNEMENT DE L’ARC PEUT BRÛLER LES YEUXET LA PEAU; LE BRUIT PEU

POWERMASTER 500, 500P, 350 SAFETY 1-8 Manual No. 0-47497. Ne soudez des tôles galvanisées ou plaquées au plomb ou aucadmium que si les zo

POWERMASTER 500, 500P, 350 Manual No. 0-4749 1-9 SAFETY AVERTISSEMENTLE CARBURANT PEUR CAUSER UN INCENDIE OU UNEEXPLOSION. Le carburant

POWERMASTER 500, 500P, 350 SAFETY 1-10 Manual No. 0-4749Soudage á L’arc AvecElectrode Non Fusible(GTAW)Decoupe Arc Carbone(CAC-A)Courant

POWERMASTER 500, 500P, 350 Manual No. 0-4749 2-1 INTRODUCTIONSECTION 2:INTRODUCTION2.01 How To Use This ManualThis Owner’s Manual applies to just spe

POWERMASTER 500, 500P, 350 INTRODUCTION 2-2 Manual No. 0-4749706050403020100100 200 300 400 500 600 700VoltsAmps0VOLT-AMP CURVE FOR CC-SMAW MODEMIN

POWERMASTER 500, 500P, 350 Manual No. 0-4749 2-3 INTRODUCTION2.05 General: Power-Master 350The Power-Master 350 is a primary inverter DC powersource

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proudto have you as our customer and will strive to provide you wi

POWERMASTER 500, 500P, 350 INTRODUCTION 2-4 Manual No. 0-4749Line Voltage Line Current kVA Eff. PF Output208 VAC/3 Phase 68 Amps 24.5 89% 0.83 450

POWERMASTER 500, 500P, 350 Manual No. 0-4749 2-5 INTRODUCTION25.5 in /64.7 cm26.8 in /68.0 cm23.0 in / 58.4 cm22.5 in / 57.1 cm14.9 in /378.5 mmArt #

POWERMASTER 500, 500P, 350 INTRODUCTION 2-6 Manual No. 0-4749706050403020100100 200 300 400 500 600 700VoltsAmps0VOLT-AMP CURVE FOR CC-SMAW MODEMIN

POWERMASTER 500, 500P, 350 Manual No. 0-4749 2-7 INTRODUCTION2.09 Power-Master 500P SpecificationsThermal Arc continuously strives to produce the bes

POWERMASTER 500, 500P, 350 INTRODUCTION 2-8 Manual No. 0-47492.10 Standard Features1. Short-Circuit Protection – The output of the powersource can

POWERMASTER 500, 500P, 350 Manual No. 0-4749 3-1 INSTALLATIONSECTION 3:INSTALLATION3.01 LocationAdequate air circulation is needed at all times

POWERMASTER 500, 500P, 350 INSTALLATION 3-2 Manual No. 0-47493.04 Connecting Welding Machine toLine VoltageThe input power should be connected

POWERMASTER 500, 500P, 350 Manual No. 0-4749 3-3 INSTALLATION Line VoltsRated LineAmpsApprox. Line Fuse Size Amps Copper Line Wire Size*Copp

POWERMASTER 500, 500P, 350 INSTALLATION 3-4 Manual No. 0-4749Rubber-tire mounted equipment shall be grounded toconform to local and national co

POWERMASTER 500, 500P, 350 Manual No. 0-4749 3-5 INSTALLATION3.06 Welding LeadsConnect the welding leads to the output bus barterminals of the

!WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While the

POWERMASTER 500, 500P, 350 INSTALLATION 3-6 Manual No. 0-47493.07 Configuration SettingsA. Lift-Arc GTAWThe power source is configured from th

POWERMASTER 500, 500P, 350 Manual No. 0-4749 3-7 INSTALLATIONB. Wire-Sharpening for GMAW (Power-Master 500P)The power source is configured fro

POWERMASTER 500, 500P, 350 INSTALLATION 3-8 Manual No. 0-4749

POWERMASTER 500, 500P, 350 Manual No. 0-4749 4-1 OPERATIONSECTION 4:OPERATION4.01 General Safety PrecautionsRead and understand the safety ins

POWERMASTER 500, 500P, 350 OPERATION 4-2 Manual No. 0-47494.02 Power-Master 500 and 350 Controls12456879101112Art # A-068573WARNINGPOWER10AREM

POWERMASTER 500, 500P, 350 Manual No. 0-4749 4-3 OPERATION6. Meter Display: The digital meter is used to preset theoutput voltage or current w

POWERMASTER 500, 500P, 350 OPERATION 4-4 Manual No. 0-47494.03 Power-Master 500P ControlsPOWER10AAVGTAW SMAW GMAWPULSEDGMAWMODE SELECTCONTACTO

POWERMASTER 500, 500P, 350 Manual No. 0-4749 4-5 OPERATIONcircuit limits the “touch” current to a low value andthen switches to the preset cur

POWERMASTER 500, 500P, 350 OPERATION 4-6 Manual No. 0-47494.04 Rear Panel (All Models)St. Louis, MO USAMADE IN MALAYSIAWELDING OUTPUT75VENER

POWERMASTER 500, 500P, 350 Manual No. 0-4749 4-7 OPERATIONP) 24 VAC auxiliary power high side (same as pin D)R) 24/115 VAC neutral (same as pi

TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

POWERMASTER 500, 500P, 350 OPERATION 4-8 Manual No. 0-47496. CAN Port (PowerMaster 500P): This serial port is usedfor connection to a CAN comp

POWERMASTER 500, 500P, 350 Manual No. 0-4749 4-9 OPERATION8. Energize the output of the power source with eitherthe front panel output contact

POWERMASTER 500, 500P, 350 OPERATION 4-10 Manual No. 0-4749NOTEThe inductance control is primarily used forthe short-circuiting transfer mode

POWERMASTER 500, 500P, 350 Manual No. 0-4749 5-1 SERVICESECTION 5:SERVICEPeriodically clean the inside of the welding power sourceby using cle

POWERMASTER 500, 500P, 350 SERVICE 5-2 Manual No. 0-4749Warning! Disconnect input power before maintaining.Each UseVisual check of regulator and

POWERMASTER 500, 500P, 350 Manual No. 0-4749 5-3 SERVICE5.02 Basic Troubleshooting GuideA. Scope:The troubleshooting guide is intended to be u

POWERMASTER 500, 500P, 350 SERVICE 5-4 Manual No. 0-47495.04 Power Source ProblemsFAULT CAUSE REMEDY 1 Mains supply voltage is ON. Digital met

POWERMASTER 500, 500P, 350 Manual No. 0-4749 5-5 SERVICE FAULT CAUSE REMEDY 5 Control Power circuit breaker trips OFF A B C D Short

POWERMASTER 500, 500P, 350 SERVICE 5-6 Manual No. 0-4749

POWERMASTER 500, 500P, 350 Manual No. 0-4749 6-1 PARTS LISTSECTION 6:PARTS LIST6.01 Equipment IdentificationAll identification numbers as desc

TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 5:SERVICE ...

POWERMASTER 500, 500P, 350 PARTS LIST 6-2 Manual No. 0-47496.03 Lifting Eye BushingItemItemItemItemItemQtyQtyQtyQtyQtyDescriptionDescriptionDes

POWERMASTER 500, 500P, 350 Manual No. 0-4749 6-3 PARTS LIST6.04 Voltage Selection StrapItemItemItemItemItemQtyQtyQtyQtyQty...DescriptionDesc

POWERMASTER 500, 500P, 350 PARTS LIST 6-4 Manual No. 0-4749WARN INGPOWER10AREMOTELOCALCONTACTOR316582Art # A-06918476.05 Front Panel Parts (Pow

POWERMASTER 500, 500P, 350 Manual No. 0-4749 6-5 PARTS LIST6.06 Rear Panel PartsItemItemItemItemItemQtyQtyQtyQtyQty...DescriptionDescription

POWERMASTER 500, 500P, 350 PARTS LIST 6-6 Manual No. 0-47496.07 Front Panel Parts (Power-Master 500P)ItemItemItemItemItemQtyQtyQtyQtyQty...De

POWERMASTER 500, 500P, 350 Manual No. 0-4749 6-7 PARTS LIST7691011121319131418211516172022345821Viewed from insideViewed from outsideArt # A-0

POWERMASTER 500, 500P, 350 PARTS LIST 6-8 Manual No. 0-4749

POWERMASTER 500, 500P, 350 Manual No. 0-4749 A-1 APPENDIXAPPENDIX 1: GENERAL INFORMATION• Note the model and specification number shown on the

POWERMASTER 500, 500P, 350 APPENDIX A-2 Manual No. 0-4749APPENDIX 2: PM500/350 SYSTEM SCHEMATICArt # A-08278_AB123ABCDEFDATEEC No.REVISIONZONEN

POWERMASTER 500, 500P, 350 Manual No. 0-4749 A-3 APPENDIXArt # A-08278_ABInformation Proprietary to THERMAL ARC CORPORATION.Not For Release, Re

POWERMASTER 500, 500P, 350 APPENDIX A-4 Manual No. 0-4749Art # A-08275_AC123ABCDEFZONENo.A2ADATEEC No.REVISIONZONENo.J9-7J9-5J9-3J9-1J11-1J11-3

POWERMASTER 500, 500P, 350 Manual No. 0-4749 A-5 APPENDIXArt # A-08275_AC45678THIRD ANGLE PROJECTIONA2SHEET1 OF 1 UNLESS OTHERWISE SPECIFIED: A

POWERMASTER 500, 500P, 350 APPENDIX A-6 Manual No. 0-4749APPENDIX 4: POWERMASTER 500 OPTIONS & ACCESSORIES WIREFEEDERS PART NO. DESCRIPTI

POWERMASTER 500, 500P, 350 Manual No. 0-4749 A-7 APPENDIXAPPENDIX 5: POWERMASTER 500P OPTIONS & ACCESSORIES WIREFEEDERS PART NO. DESCRIP

POWERMASTER 500, 500P, 350 APPENDIX A-8 Manual No. 0-4749APPENDIX 6: POWERMASTER 350 OPTIONS & ACCESSORIES WIREFEEDERS PART NO. DESCRIPTI

Statement of Warranty(as of March 15, 2009)LIMITED WARRANTY:THERMADYNE warrants that its products will be free of defects in workmanship or material.

Warranty SCHEDULE(as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the aut

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada

POWERMASTER 500, 500P, 350 Manual No. 0-4749 1-1 SAFETY1.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical

World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728

POWERMASTER 500, 500P, 350 SAFETY 1-2 Manual No. 0-47493. Use protective screens or barriers to protect others from flashand glare; warn

POWERMASTER 500, 500P, 350 Manual No. 0-4749 1-3 SAFETY WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grinding ca