Tweco VA 4000S Ultra-Feed Bedienungsanleitung

875IPM5060HzULTRAFEED®SEPARATIONSEMIAUTOMATICWIRE FEEDERVA 4000SOperating ManualRevision: AA Issue Date: July 13, 2009 Manual #: 0-5135Operating Feat

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-4 Manual No. 0-5135 WARNINGSTEAM AND PRESSURIZED HOT COOLANT can burnface, eyes, and skin.The coolant in t

ULTRAFEED VA 4000SManual No. 0-5135 1-5 SAFETY INSTRUCTIONS1.03 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungste

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-6 Manual No. 0-51351.04 Precautions De Securite En Soudage A L’arc MISE EN GARDELE SOUDAGE A L’ARC EST DA

ULTRAFEED VA 4000SManual No. 0-5135 1-7 SAFETY INSTRUCTIONS AVERTISSEMENTLE RAYONNEMENT DE L’ARC PEUT BRÛLER LES YEUXET LA PEAU; LE BRUIT PEUT ENDOMMA

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-8 Manual No. 0-51357. Ne soudez des tôles galvanisées ou plaquées au plomb ou aucadmium que si les zones à sou

ULTRAFEED VA 4000SManual No. 0-5135 1-9 SAFETY INSTRUCTIONS1. Utilisez l’équipement à l’extérieur dans des aires ouvertes et bienventilées.2. Si vous

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-10 Manual No. 0-5135Soudage á L’arc AvecElectrode Non Fusible(GTAW)Decoupe Arc Carbone(CAC-A)Courant ConstantT

ULTRAFEED VA 4000SManual No. 0-5135 1-11 SAFETY INSTRUCTIONS1.08 Declaration Of ConformityManufacturer: Thermadyne CorporationAddress: 82 Benning Stre

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-12 Manual No. 0-5135This Page Intentionally Blank

ULTRAFEED VA 4000SManual No. 0-5135 2-1 INTRODUCTIONSECTION 2:INTRODUCTION2.01 How To Use This ManualThis Owner’s Manual applies to just specification

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Arc product. We are proudto have you as our customer and will strive to provide you wi

ULTRAFEED VA 4000SINTRODUCTION 2-2 Manual No. 0-51352.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungsten Arc W

ULTRAFEED VA 4000SManual No. 0-5135 2-3 INTRODUCTIONInput Voltage:115 VACInput Frequency: 50/60 Hz Input Voltage Tolerance ±10%Maximum Input Current 4

ULTRAFEED VA 4000SINTRODUCTION 2-4 Manual No. 0-5135Features BenefitsA. Improved wire speed accuracy.B. Line voltage compensation.C. Load compensat

ULTRAFEED VA 4000SManual No. 0-5135 3-1 INSTALLATIONSECTION 3:INSTALLATION3.01 ConnectionsRefer to the System Outline drawing in the Appendix ofthis

ULTRAFEED VA 4000SINSTALLATION 3-2 Manual No. 0-51353.04 Input And Output Wire GuideInstallationRefer to Figure 3-1.Install the input wire guide (the

ULTRAFEED VA 4000SManual No. 0-5135 3-3 INSTALLATION3.05 Selection And Installation Of FeedRollsNOTERefer to feed roll kit drawing (supplied in theApp

ULTRAFEED VA 4000SINSTALLATION 3-4 Manual No. 0-51353.07 Threading Wire Into FeedheadRefer to Figure 3-4. WARNINGELECTRIC SHOCK CAN KILL! Make certai

ULTRAFEED VA 4000SManual No. 0-5135 4-1 OPERATIONSSSArt # A-0921812354678Figure 4-1: Front Panel Controls and Connections6. ARC VOLTAGE CONTROL: This

ULTRAFEED VA 4000SOPERATION 4-2 Manual No. 0-51354.02 Rear Panel Controls &Connections11.6' CONTROL CABLE PLUG: The control cable connectsto

ULTRAFEED VA 4000SManual No. 0-5135 4-3 OPERATION12.32' CONTROL CABLE SOCKET: The 32' control cable connects to the VA 4000 S controller at

!WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing,operating, or servicing the equipment.While the

ULTRAFEED VA 4000SOPERATION 4-4 Manual No. 0-513513.CAN INTERFACE PORT (J2): This connection allowsthe ULTRAFEED VA 4000 S to communicate with otherse

ULTRAFEED VA 4000SManual No. 0-5135 4-5 OPERATION27.GUN CLAMP KNOB: This knob is used to tighten the welding gun into the feedhead.28.GUN ADAPTER: Thi

ULTRAFEED VA 4000SOPERATION 4-6 Manual No. 0-51354.05 Power Source Compatibility DetailsMachine DetailsPowerMaster 500 Fully CompatiblePowerMaster 500

ULTRAFEED VA 4000SManual No. 0-5135 4-7 OPERATION4.07 Welding - 2 Step OperationRefer to Figure 4-5.Position the welding gun above the workpiece and d

ULTRAFEED VA 4000SOPERATION 4-8 Manual No. 0-51354.08 Welding - 4 Step OperationRefer to Figure 4-6.NOTEWhen welding in 4 step operation, theUltrafeed

ULTRAFEED VA 4000SManual No. 0-5135 4-9 OPERATION4.09 System DIP SwitchesThe 870309 Motor Control Board contains a 5 positionDIP switch that allows th

ULTRAFEED VA 4000SOPERATION 4-10 Manual No. 0-51354.10 PTC Protection of A-B CircuitThe A-B contactor circuit on the Ultrafeed VA 4000 Sprovides a rel

ULTRAFEED VA 4000SManual No. 0-5135 4-11 OPERATIONMaking a switch adjustment:Making a switch adjustment:Making a switch adjustment:Making a switch adj

ULTRAFEED VA 4000SOPERATION 4-12 Manual No. 0-5135This Page Intentionally Blank

ULTRAFEED VA 4000SManual No. 0-5135 5-1 SERVICESECTION 5:SERVICE5.01 Cleaning The UnitPeriodically, clean the inside of the wire feeder andfeedhead as

ULTRAFEED VA 4000SSERVICE 5-2 Manual No. 0-51355.05 Troubleshooting Guide WARNINGELECTRIC SHOCK can kill.Follow all safety precautions.Do not touch li

ULTRAFEED VA 4000SManual No. 0-5135 5-3 SERVICE4. Worn or damaged contact tip.a. Replace contact tip. Refer to Options andAccessories chart in the App

ULTRAFEED VA 4000SSERVICE 5-4 Manual No. 0-5135K. Wire feeds but no gas flows1. Check to see if the gas cylinder is empty or thevalve closed.a. Replac

ULTRAFEED VA 4000SManual No. 0-5135 6-1 PARTS LISTSECTION 6:PARTS LISTS6.01 Equipment IdentificationAll identification numbers as described in the In

ULTRAFEED VA 4000SPARTS LIST 6-2 Manual No. 0-51356.03 Replacement Parts - VA 4000 S Controller FrontItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDesc

ULTRAFEED VA 4000SManual No. 0-5135 6-3 PARTS LIST6.04 Replacement Parts - VA 4000 S Controller RearItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDesc

ULTRAFEED VA 4000SPARTS LIST 6-4 Manual No. 0-51356.05 Replacement Parts - VA 4000 S Separation MotorItem #Item #Item #Item #Item #QtyQtyQtyQtyQtyDesc

ULTRAFEED VA 4000SManual No. 0-5135 6-5 PARTS LIST123457689101920A14161718151112132122Art # A-09238

ULTRAFEED VA 4000SPARTS LIST 6-6 Manual No. 0-5135This Page Intentionally Blank

ULTRAFEED VA 4000SManual No. 0-5135 A-1 APPENDIXAPPENDIX 1: FEED ROLL KITSStyle 1 Style 2 Style 3 Style 4 Style 5 Style 6TopFlat Flat KnurledDouble S

TABLE OF CONTENTSSECTION 1:SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

ULTRAFEED VA 4000SAPPENDIX A-2 Manual No. 0-5135APPENDIX 2: OPTIONS AND ACCESSORIES KITS PART NO. DESCRIPTION Dual Schedule Kit W4008001 Provide

ULTRAFEED VA 4000SManual No. 0-5135 A-3 APPENDIXAPPENDIX 3: SYSTEM OUTLINEArt # A-092226’32’CustomerWire

ULTRAFEED VA 4000SAPPENDIX A-4 Manual No. 0-5135This Page Intentionally Blank

Statement of Warranty(as of March 15, 2009)LIMITED WARRANTY:THERMADYNE warrants that its products will be free of defects in workmanship or material.

Warranty SCHEDULE(as of March 15, 2009)The warranty is effective below for the time stated in the Warranty Schedule beginning on the date that the aut

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Canada

World HeadquartersThermadyne Holdings CorporationSuite 300, 16052 Swingley Ridge RoadSt. Louis, MO 63017Telephone: (636) 728-3000FAX: (636) 728

TABLE OF CONTENTS (continued)TABLE OF CONTENTSSECTION 4:OPERATION ...

ULTRAFEED VA 4000SManual No. 0-5135 1-1 SAFETY INSTRUCTIONS1.01 Arc Welding Hazards WARNINGELECTRIC SHOCK can kill.Touching live electrical parts ca

ULTRAFEED VA 4000SSAFETY INSTRUCTIONS 1-2 Manual No. 0-51353. Use protective screens or barriers to protect others from flashand glare; warn others no

ULTRAFEED VA 4000SManual No. 0-5135 1-3 SAFETY INSTRUCTIONS WARNINGFLYING SPARKS AND HOT METAL can cause injury.Chipping and grinding cause flyin