Tweco 200DC Inverter Arc Welding Machine Bedienungsanleitung

A-11217200AC/DCOperating ManualRevision: AB Issue Date: March 29, 2012 Manual No.: 0-5207Operating Featur

WELDSKILL 200 AC/DC INVERTERGENERAL INFORMATION 1-4 Manual 0-52075. Use only correct shielding gas cylinders, regulators, hoses, and fittings design

WELDSKILL 200AC/DC INVERTERManual 0-5207 1-5 GENERAL INFORMATION1.02 Principal Safety StandardsSafety in Welding and Cut

WELDSKILL 200 AC/DC INVERTERGENERAL INFORMATION 1-6 Manual 0-52071.03 Declaration of ConformityManufacturer and Merchandiser of Quality Consumables

WELDSKILL 200AC/DC INVERTERManual 0-5207 2-1 INTRODUCTIONSECTION 2: INTRODUCTION 2.02 Equipment IdentificationThe unit’s identification number (spec

WELDSKILL 200AC/DC INVERTERINTRODUCTION 2-2 Manual 0-52072.04 Symbol ChartNote that only some of these symbols will appear on your model.Gas Tungst

WELDSKILL 200AC/DC INVERTERManual 0-5207 2-3 INTRODUCTION2.05 DescriptionThe CIGWELD WELDSKILL 200AC/DC is a single phase constant current welding

WELDSKILL 200AC/DC INVERTERINTRODUCTION 2-4 Manual 0-52072.09 Duty CycleThe rated duty cycle of a Welding Power Source, is a statement of the time

WELDSKILL 200AC/DC INVERTERManual 0-5207 2-5 INTRODUCTION2.10 SpecificationsDescription WELDSKILL 200 AC/DCPlant Part Number W1006200Power Source M

WELDSKILL 200AC/DC INVERTERINTRODUCTION 2-6 Manual 0-52072.11 Options and AccessoriesPart Number DescriptionW4013602 Tig Torch with 4m lead and rem

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-1 INSTALLATION, OPERATION AND SETUPSECTION 3: INSTALLATION, OPERATION AND SETUPconditions. For further i

WE APPRECIATE YOUR BUSINESS!Congratulations on your new CIGWELD product. We are proud to have you as our customer and will strive to provide you with

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-2 Manual 0-5207! WARNING COMPUTERIt is also possible that operation close to computer

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-3 INSTALLATION, OPERATION AND SETUPC. Methods of Reducing Electromagnetic Emissions1. Mains Supply We

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-4 Manual 0-52073.08 WELDSKILL 200AC/DC Power Source Controls, Indicators and Feature

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-5 INSTALLATION, OPERATION AND SETUP1. Positive Welding TerminalPositive Welding Terminal. Welding curre

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-6 Manual 0-52077. Process Selection ButtonThe process selection control is used to s

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-7 INSTALLATION, OPERATION AND SETUP9. Wave Balance / Arc Force Indicator This indicator light will illu

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-8 Manual 0-520719. Digital Voltmeter / Parameter meterThe digital volt meter is used

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-9 INSTALLATION, OPERATION AND SETUPProgramming Parameter Adjustment Device DisplayHot StartThis paramete

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-10 Manual 0-52073.10 WELDSKILL 200AC/DC – LIFT TIG and HF TIG Programming Mode Press

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-11 INSTALLATION, OPERATION AND SETUPUp SlopeThis parameter operates in (4T) TIG modes only and is used t

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment.While t

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-12 Manual 0-5207Post FlowThis parameter operates in TIG modes only and is used to adj

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-13 INSTALLATION, OPERATION AND SETUP3.11 Short Circuit Protection While WeldingTo prolong the useful li

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-14 Manual 0-5207Art: A-05087Figure 3-7: Fit Regulator to CylinderInstallation1. Remo

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-15 INSTALLATION, OPERATION AND SETUPAdjusting Flow RateArt: A-05088_ABFigure 3-8: Adjust Flow RateWith t

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-16 Manual 0-5207 CAUTIONLoose welding terminal connections can cause overheating and

WELDSKILL 200AC/DC INVERTERManual 0-5207 3-17 INSTALLATION, OPERATION AND SETUP3.14 Setup for STICK (MMAW) Welding A. Connect the Electrode Hold

WELDSKILL 200AC/DC INVERTERINSTALLATION, OPERATION AND SETUP 3-18 Manual 0-5207This page is left blank intentionally.

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-1 BASIC WELDING GUIDESECTION 4: BASIC WELDING GUIDE 4.01 Stick (MMAW) Basic Welding TechniqueSize of E

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-2 Manual 0-5207Welding PositionThe electrodes dealt with in this publication can be used in most po

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-3 BASIC WELDING GUIDEArt# A-07693 Figure 4-7: Overhead Position, Butt WeldArt # A-07694Figure 4-8: Over

TABLE OF CONTENTSSECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ... 1-11.01 Arc Welding Hazards ...

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-4 Manual 0-5207Arc Welding Technique - A Word to BeginnersFor those who have not yet done any weldi

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-5 BASIC WELDING GUIDEIf the travel is too fast, the bead will be narrow and strung out and may even be

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-6 Manual 0-5207and undercut forms on the vertical leg. Multi-runs can be made as shown in Figure 4-

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-7 BASIC WELDING GUIDEArt # A-07702Figure 4-16: Multi Run Vertical Fillet WeldArt # A-07703Figure 4-17:

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-8 Manual 0-5207DistortionDistortion in some degree is present in all forms of welding. In many case

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-9 BASIC WELDING GUIDEB. Distribution of StressesDistortion may be reduced by selecting a welding seque

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-10 Manual 0-5207Art # A-07710_AB1Block Sequence.The spaces between the welds are filled in when the

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-11 BASIC WELDING GUIDEElectrode Selection ChartCIGWELD Electrode Selection ChartDescription Diameter Pa

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-12 Manual 0-52074.02 Stick (MMAW) Welding TroubleshootingFAULT CAUSE REMEDY1 Welding current varyi

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-13 BASIC WELDING GUIDE5 Portions of the weld run do not fuse to the surface of the metal or edge of the

TABLE OF CONTENTSSECTION 5: POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS ... 5-15.01 Basic Troubleshooting ...

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-14 Manual 0-52074.03 TIG (GTAW) Basic Welding TechniqueGas Tungsten Arc Welding (GTAW) or TIG (Tun

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-15 BASIC WELDING GUIDETungsten Electrode TypesElectrode Type (Ground Finish)Welding Application Feature

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-16 Manual 0-5207TIG Welding is generally regarded as a specialised process that requires operator c

WELDSKILL 200 AC/DC INVERTERManual 0-5207 4-17 BASIC WELDING GUIDE7 Dirty weld pool A Electrode contaminated by contact with work piece or filler ro

WELDSKILL 200AC/DC INVERTERBASIC WELDING GUIDE 4-18 Manual 0-5207This page is left blank intentionally.

WELDSKILL 200AC/DC INVERTERManual 0-5207 5-1 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSSECTION 5: POWER SOURCE PROBLEMS AND ROUTINE SER

WELDSKILL 200AC/DC INVERTERPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-2 M

WELDSKILL 200AC/DC INVERTERManual 0-5207 5-3 POWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTSNote that due to the dangers of stray output cur

WELDSKILL 200AC/DC INVERTERPOWER SOURCE PROBLEMS AND ROUTINE SERVICE REQUIREMENTS 5-4 M

WELDSKILL 200AC/DC INVERTERManual 0-5207 6-1 KEY SPARE PARTSSECTION 6: KEY SPARE PARTS6.01 Power Source1234567810131416911A-11226151212Figure 6-1

WELDSKILL 200AC/DC INVERTERKEY SPARE PARTS 6-2 Manual 0-5207WeldSkill 200AC/DC Spare PartsItem Part Number Description1 W7005500 PCB display2 W70055

WELDSKILL 200AC/DC INVERTERManual 0-5207 A-1 APPENDIXAPPENDIX: CIRCUIT DIAGRAMA-11227

CIGWELD - LIMITED WARRANTY TERMSLIMITED WARRANTY: CIGWELD Pty Ltd, A Thermadyne Company, hereafter, “CIGWELD” warrants to custom-ers of its authorized

TERMS OF WARRANTY – JANUARY 20121. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of good

WARRANTY SCHEDULE – JANUARY 2012These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from

GLOBAL CUSTOMER SERVICE CONTACT INFORMATIONCIGWELD, Australia71 Gower StreetPreston, VictoriaAustralia, 3072Telephone: 61-3-9474-7400Fax: 61-3-9474-7

Asia Pacific Regional Headquarters71 Gower StreetPreston, Victoria, Australia, 3072Telephone: +61 3 9474 7400FAX: +61 3 9474 7391Email: enqui

WELDSKILL 200AC/DC INVERTERManual 0-5207 1-1 GENERAL INFORMATION1.01 Arc Welding Hazards WARNING ELECTRIC SHOCK can ki

WELDSKILL 200 AC/DC INVERTERGENERAL INFORMATION 1-2 Manual 0-5207 WARNINGARC RAYS can burn eyes and skin; NOISE can damage hearing.Arc rays from t

WELDSKILL 200AC/DC INVERTERManual 0-5207 1-3 GENERAL INFORMATION WARNINGFUMES AND GASES can be hazardous to your hea