Tweco 200 XT Auto-Cut 400V Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Operating

VictorThermalDynamics.com400VAUTO-CUT 200 XT™ PLASMA CUTTING SYSTEMOperating ManualRevision: AC Issue Date: January 16, 2014 Manual No.: 0-5284

Seite 2 - WE APPRECIATE YOUR BUSINESS!

AUTO-CUT 200 XT 1-2 GENERAL INFORMATION Manual 0-5284 FIRE AND EXPLOSIONFire and explosion can be caused by hot slag, sparks, o

Seite 3 - WARNINGS

AUTO-CUT 200 XT A-18 APPENDIX Manual 0-5284 APPENDIX 6: DISPLAY PCB LAYOUT= Test Point= Test PointArt # A-11679

Seite 4 - This page intentionally blank

AUTO-CUT 200 XTManual0-5284 APPENDIX A-19Display PCB Test PointsTP1 GNDTP2 +5VDCTP3 +24VDC

Seite 5 - TABLE OF CONTENTS

AUTO-CUT 200 XT A-20 APPENDIX Manual 0-5284 APPENDIX 7: SYSTEM BIAS PCB LAYOUT= Test Point= Test PointArt # A-11680

Seite 6

AUTO-CUT 200 XTManual0-5284 APPENDIX A-21System Bias PCB Test PointsTP1 GNDTP2 24VDCTP3 DCINPUTPOSITIVETP4 Vcc1TP5 Vcc2TP6

Seite 7

AUTO-CUT 200 XT A-22 APPENDIX Manual 0-5284 APPENDIX 8: MAIN INVERTER BOTTOM PCB LAYOUT= Test Point= Test PointArt # A11

Seite 8

AUTO-CUT 200 XTManual0-5284 APPENDIX A-23Main Inverter Bottom PCB Test PointsTP1 GNDTP2 GATE2ATP3 GATE1ATP4 GATE3ATP5 GATE

Seite 9 - GENERAL INFORMATION

AUTO-CUT 200 XT A-24 APPENDIX Manual 0-5284 APPENDIX 9: MAIN INVERTER TOP PCB LAYOUT= Test Point= Test PointArt # A11682

Seite 10 - AUTO-CUT 200 XT

AUTO-CUT 200 XTManual0-5284 APPENDIX A-25Main Inverter Top PCB Test PointsTP1 GNDTP2 GATE2ATP3 GATE1ATP4 GATE3ATP5 GATE4A

Seite 11

AUTO-CUT 200 XT A-2� APPENDIX Manual 0-5284 APPENDIX 10: CONTROL AND FAULT PCB LAYOUT= Test Point= Test PointArt # A1168

Seite 12

AUTO-CUT 200 XTManual0-5284 APPENDIX A-27Control and Fault PCB Test PointsTP1 GNDTP22 +12VDCTP23 +5VDCTP24 GATE1+TP25 A_OUT1 T

Seite 13

AUTO-CUT 200 XTManual 0-5284 GENERAL INFORMATION 1-3 12. CSA Standard W117.2, CODE FOR SAFETY IN WELDING AND CUTTING, obtainable from the Canad

Seite 14 - Declaration of Conformity

AUTO-CUT 200 XT A-28 APPENDIX Manual 0-5284 APPENDIX 11: CAP BIAS BOTTOM PCB LAYOUTArt # A-11685

Seite 15

AUTO-CUT 200 XTManual0-5284 APPENDIX A-29APPENDIX 12: CAP BIAS TOP PCB LAYOUTArt # A-11686

Seite 16

AUTO-CUT 200 XT A-30 APPENDIX Manual 0-5284 APPENDIX 13: SUPPRESSOR PCB LAYOUTArt # A-11684

Seite 17 - SECTION 2: SPECIFICATIONS

AUTO-CUT 200 XTManual0-5284 APPENDIX A-31APPENDIX 14: WMS GAS BOX LAYOUTSOLENOIDSOLENOIDSOLENOIDWATER STRAINERFLOWROTOMETERCHECK VALVE

Seite 18

AUTO-CUT 200 XT A-32 APPENDIX Manual 0-5284 APPENDIX 15: COOLING DIAGRAMHS1 TempSensorLevel SwitchTorch CoolantSupplyTor

Seite 19

AUTO-CUT 200 XTManual0-5284 APPENDIX A-33ThisPageIntentionallyBlank

Seite 20

AUTO-CUT 200 XT A-34 APPENDIX Manual 0-5284 APPENDIX 16: SYSTEM SCHEMATIC PG 11122334455667788991010FFEEDDCCBBAARevRevis

Seite 21 - 2.09 Gas Applications

AUTO-CUT 200 XTManual0-5284 APPENDIX A-351122334455667788991010FFEEDDCCBBAARevRevisionByDateRevRevisionByDate042X1350C1 204/18/2012DATV

Seite 22 - XT-301 Basic 100 Amp

AUTO-CUT 200 XT A-3� APPENDIX Manual 0-5284 APPENDIX 17: SYSTEM SCHEMATIC PG2Art # A-11945_ABArt # A-11945_AB11223344556

Seite 23

AUTO-CUT 200 XTManual0-5284 APPENDIX A-37Art # A-11945_ABArt # A-11945_AB1122334455667788991010FFEEDDCCBBAARevRevisionByDateRevRevision

Seite 24

AUTO-CUT 200 XT 1-4 GENERAL INFORMATION Manual 0-5284 • Ceproduit,dansleprocéderdesoudageetdecoupe,produitdela fum

Seite 25

AUTO-CUT 200 XT A-38 APPENDIX Manual 0-5284 APPENDIX 18: ADVANCED TROUBLESHOOTINGSystem OverviewTheAuto-Cut200&3

Seite 26

AUTO-CUT 200 XTManual0-5284 APPENDIX A-39section(INV1A,INV1B,etc.).A100AunitwillonlyhaveribboncablesinJ31&J32;a

Seite 27

AUTO-CUT 200 XT A-40 APPENDIX Manual 0-5284 TheAC Suppression PCBhascapacitorsandothertransientsuppressioncompone

Seite 28 - Input Power

AUTO-CUT 200 XTManual0-5284 APPENDIX A-41Status codes.ThecodesforthepowersupplyaredisplayedontheDisplayPCB4digitnumerical

Seite 29

AUTO-CUT 200 XT A-42 APPENDIX Manual 0-5284 Power Supply Status CodesGroup 1, Process Codes101 Plasma Enable Is Disabled

Seite 30 - 3.06 Ground Connections

AUTO-CUT 200 XTManual0-5284 APPENDIX A-43IfaTSC3000isnotconnectedorunitisanAuto-Cut,K7ontheRelayPCBisde-energizedand

Seite 31

AUTO-CUT 200 XT A-44 APPENDIX Manual 0-5284 102 Pilot Ignition FailureCode102isactivatedwhenthereisnopilotcurre

Seite 32 - 3.07 Connect Work Cable

AUTO-CUT 200 XTManual0-5284 APPENDIX A-45Arc starter without Spark Gap (Ultra-Cut)1. CheckforpowertotheRAS1000XT’sIgnitionModu

Seite 33

AUTO-CUT 200 XT A-4� APPENDIX Manual 0-5284 Reasons why RAS Control relay would not close:6. Pilotcurrentowing.Ther

Seite 34 - 3.09 Connect CNC Cable

AUTO-CUT 200 XTManual0-5284 APPENDIX A-47TroubleshootingPilotBoardproblems.1. ThePilotboardisbehindtheCCMintheAC300XTan

Seite 35

AUTO-CUT 200 XTManual 0-5284 GENERAL INFORMATION 1-5 1.06 Documents De ReferenceConsultez les normes suivantes ou les révisions les plus récen

Seite 36

AUTO-CUT 200 XT A-48 APPENDIX Manual 0-5284 104 Transfer LostArc transferred to metal for at least 50 ms. then went out.

Seite 37

AUTO-CUT 200 XTManual0-5284 APPENDIX A-49• Cutcurrentsettoolowfortorchpartsbeingused.Pilotcurrentissetbasedoncutcurr

Seite 38

AUTO-CUT 200 XT A-50 APPENDIX Manual 0-5284 109 Part Process not Configured.Thisrepresentsastatus,notafault.This

Seite 39

AUTO-CUT 200 XTManual0-5284 APPENDIX A-51PWR Present• Whenpowerisrstappliedtotheinverter(contactorclosed)CCMchecksforpre

Seite 40

AUTO-CUT 200 XT A-52 APPENDIX Manual 0-5284 202-204 Not used. Reserved codes from the earlier product.205 DC Output Low

Seite 41

AUTO-CUT 200 XTManual0-5284 APPENDIX A-53RelayPCB• RelayboardLEDD12,WorkCurrentDetected,willlightifthecurrentsensorsign

Seite 42

AUTO-CUT 200 XT A-54 APPENDIX Manual 0-5284 RelayBoardorCCMIfD11ontheRelayPCBisstillonaftertheprevioustest

Seite 43 - V-D Board installed

AUTO-CUT 200 XTManual0-5284 APPENDIX A-55Possiblecauseforworkcurrenttolow.• Alltheaboveplusashorttochassiscausedby:o U

Seite 44

AUTO-CUT 200 XT A-5� APPENDIX Manual 0-5284 224 Inverter 1 not found. Theremustbeaninverterconnectedinthe1sts

Seite 45 - Coolant Tank

AUTO-CUT 200 XTManual0-5284 APPENDIX A-57Troubleshooting:1. IfSystemBiasboardhaseitherthewrongjumperorisdefectiveitwillc

Seite 46

AUTO-CUT 200 XT 1-6 GENERAL INFORMATION Manual 0-5284 1.07 Declaration of ConformityDeclaration of ConformityApplication of Co

Seite 47 - SECTION 4: OPERATION

AUTO-CUT 200 XT A-58 APPENDIX Manual 0-5284 238 System Bias voltage identification is invalid. AtpoweruptheSystemBia

Seite 48

AUTO-CUT 200 XTManual0-5284 APPENDIX A-59Troubleshooting:1. IfthefaultisL239applyingSTARTwillclearthefaultunlessitbecomes

Seite 49

AUTO-CUT 200 XT A-�0 APPENDIX Manual 0-5284 4. IftheincomingvoltageisOKandtheproblempersistsitmaybeSystemB

Seite 50 - 4.03 Operating Set-up

AUTO-CUT 200 XTManual0-5284 APPENDIX A-61253-258 Inverter Over Temperature.Eachinvertersection(IS)containsoneormoretemperature

Seite 51

AUTO-CUT 200 XT A-�2 APPENDIX Manual 0-5284 Troubleshooting:1. Ifroomtemperatureexceeds40degC,cooltheroom,oro

Seite 52

AUTO-CUT 200 XTManual0-5284 APPENDIX A-633. OntheRelayboardD22,CONTACTORONLED(green)nexttorelayK1lightsifK1isbeingto

Seite 53

AUTO-CUT 200 XT A-�4 APPENDIX Manual 0-5284 Troubleshooting:1. Checkthattheber-opticcableisfullypluggedintobo

Seite 54 - 4.05 Gas Selection

AUTO-CUT 200 XTManual0-5284 APPENDIX A-65307 Gas Control returns wrong command sequence.Firmwareincompatibility.Consultfactoryfor

Seite 55

AUTO-CUT 200 XT A-�� APPENDIX Manual 0-5284 401 Coolant Level LowThecoolantreservoir(tank)hasanormallyopen(tank

Seite 56

AUTO-CUT 200 XTManual0-5284 APPENDIX A-67Troubleshooting:1. Firstnotewhetherthefaultisan“E”meaningit’scurrentlyloworan“L

Seite 57

AUTO-CUT 200 XTManual 0-5284 GENERAL INFORMATION 1-7 Classication:TheequipmentdescribedinthismanualisClass A and intended for industri

Seite 58

AUTO-CUT 200 XT A-�8 APPENDIX Manual 0-5284 2. Fansarepoweredby230VAC.The230VACforthefan(s)isswitchedbyt

Seite 59

AUTO-CUT 200 XTManual0-5284 APPENDIX A-69Reasonsfor404faults(Coolantnotowing):• Innewinstallation,coolanthasnotcirculated

Seite 60

AUTO-CUT 200 XT A-70 APPENDIX Manual 0-5284 d.IfjumpingTP3toTP1doesnotturnthefansonthentheRelayboardorth

Seite 61 - Left Side

AUTO-CUT 200 XTManual0-5284 APPENDIX A-71Coolantowiscorrectbutsystemdoesn’tdetectitduetodefectivecomponents:• Defectiveo

Seite 62

AUTO-CUT 200 XT A-72 APPENDIX Manual 0-5284 Troubleshooting:1. GCM1000XT(alsocalledaBasicGasControl)doesnotuse

Seite 63 - 5.01 General Maintenance

AUTO-CUT 200 XTManual0-5284 APPENDIX A-73Theblackendofthebercableisinsertedintothetransmitterwhichisthegrayhousingon

Seite 64

AUTO-CUT 200 XT A-74 APPENDIX Manual 0-5284 613 USB Log File Creation FaultWhenupdatingtheCCM,DMCandDPCprogramsf

Seite 65

AUTO-CUT 200 XTManual0-5284 APPENDIX A-75ThisPageIntentionallyBlank

Seite 66 - 1.6 ± 0.05 mm

AUTO-CUT 200 XT A-7� APPENDIX Manual 0-5284 APPENDIX 19: PUBLICATION HISTORYCover Date Rev Change(s)Apr17,2013 AA

Seite 68

AUTO-CUT 200 XT 1-8 GENERAL INFORMATION Manual 0-5284 1.08 Statement of WarrantyLIMITED WARRANTY: Victor Thermal Dynamics® Co

Seite 69

THE AMERICASDenton, TX USAU.S. Customer CarePh: 1-800-426-1888 (tollfree)Fax: 1-800-535-0557 (tollfree)International Customer CarePh: 1-940-381-1212

Seite 70

AUTO-CUT 200 XTManual 0-5284 SPECIFICATIONS 2-1 SECTION 2: SPECIFICATIONS2.01 General Description Of The SystemA typical Auto-Cut 200 XT™ pl

Seite 71

AUTO-CUT 200 XT 2-2 SPECIFICATIONS Manual 0-5284 2.05 Power Supply Specifications & Electrical RequirementsAuto-Cut 2

Seite 72

AUTO-CUT 200 XTManual 0-5284 SPECIFICATIONS 2-3 2.06 Power Supply DimensionsArt # A-11460_AB35.97 inch 914 mm27.6 inch 701 mm47.77 inch1213

Seite 73

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

Seite 74

AUTO-CUT 200 XT 2-4 SPECIFICATIONS Manual 0-5284 2.07 Power Supply Rear Panel FeaturesJ15 - CNCCB4 - 5A 120 VACF1 - 8A S

Seite 75

AUTO-CUT 200 XTManual 0-5284 SPECIFICATIONS 2-5 2.08 Gas RequirementsThe customer will provide all gases and pressure regulators. Gases must

Seite 76

AUTO-CUT 200 XT 2-� SPECIFICATIONS Manual 0-5284 2.10 XTTM-301 Torch Specifications A. Torch DimensionsArt # A-115382.25&

Seite 77 - 7.01 Consumable Removal

AUTO-CUT 200 XTManual 0-5284 SPECIFICATIONS 2-7 C. Torch Parts (Generic Parts Shown)CartridgeShield CupArt # A-04741_ABElectrodeTipPlasma Ga

Seite 78 - 7.03 Parts Wear

AUTO-CUT 200 XT 2-8 SPECIFICATIONS Manual 0-5284 F. XTTM-301 Torch Data (with Auto-Cut 200 XT™ Power Supply)XTTM-301 Torc

Seite 79

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-1SECTION 3: INSTALLATION3.01 Installation RequirementsElectric Supply Theelectricalsupply

Seite 80

AUTO-CUT 200 XT 3-2  INSTALLATION Manual 0-5284 3.02 Cables and Leads IdentificationRefertosection3.05and3.06forgroundc

Seite 81

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-33.04 Position the Power SupplyWARNINGSDo not touch live electrical parts.Disconnect input po

Seite 82

AUTO-CUT 200 XT 3-4  INSTALLATION Manual 0-5284 3.05 Primary Power ConnectionsTheprimarypowercableandthroughholecableg

Seite 83 - CONTROL PCB CONNECTIONS

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-53. Installstrippedendof3phasewiresintotheterminalblockL1,L2andL3andconnectt

Seite 84 - CNC FUNCTIONS

! WARNINGSRead and understand this entire Manual and your employer's safety practices before installing, operating, or servicing the equipment.Wh

Seite 85

AUTO-CUT 200 XT 3-�  INSTALLATION Manual 0-5284 3.06 Ground ConnectionsA. Electromagnetic Interference (EMI)Pilot arc startin

Seite 86

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-7C. Creating An Earth Ground1. Tocreateasolid,lowresistance,earthground,drivea1/2

Seite 87

AUTO-CUT 200 XT 3-8  INSTALLATION Manual 0-5284 3.07 Connect Work Cable1. Refertotheillustrationbelow.Passtheendofth

Seite 88

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-93.08 Connect Gas Supply Lines1. Connectthegassupply linestotheappropriateinputport

Seite 89

AUTO-CUT 200 XT 3-10  INSTALLATION Manual 0-5284 3.09 Connect CNC Cable 1. ConnectoneendoftheCNCcabletothepowersupp

Seite 90

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-113.10 Height Control ConnectionsTheterminalstriphasArcVolts(-)connectiontopowersup

Seite 91

AUTO-CUT 200 XT 3-12  INSTALLATION Manual 0-5284 3.11 Connect Torch Leads to the Arc Starter1. Removethetopcover.2. Pass

Seite 92

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-13Plasma Gas ConnectionShield Gas ConnectionArt # A-11529Torch LeadsCoolant Supply Connection

Seite 93

AUTO-CUT 200 XT 3-14  INSTALLATION Manual 0-5284 3.12 Torch Head Installation and ConnectionInstalltheTorchasfollows:1.

Seite 94

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-155. Slidethepositioningtubedowntothetorchhead.Holdthetorchheadstationary.Rot

Seite 95

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Seite 96

AUTO-CUT 200 XT 3-1�  INSTALLATION Manual 0-5284 Cartridge Covers O-Ring on Torch TipShield Cap Protrudes 0.063-0.083" (1

Seite 97

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-175. Usetheremovaltooltoholdthecartridgeassembly,whileturningtheshieldcupontot

Seite 98

AUTO-CUT 200 XT 3-18  INSTALLATION Manual 0-5284 7. Conrmproperpartsassemblyasshown.To rch Head O-Ring Torch HeadArt # A

Seite 99

AUTO-CUT 200 XTManual0-5284 INSTALLATION 3-193.14 Voltage Divider for iHC Torch Height ControlForbestplasmacuttingperformanceitis

Seite 100

AUTO-CUT 200 XT 3-20  INSTALLATION Manual 0-5284 Control Cable. TheiHCboardcanbesuppliedwithawireharnessandconnecto

Seite 101 - AUTO-CUT 200 XT

3:15 Fill Cooling System1. Fillthecoolanttanktothelevelshown,withThermalDynamicscoolant.Thecoolantlevelisvisiblethroughthetransl

Seite 102

NOTEThe system will most likely require more coolant after turning the system ON for the first time. a. PlacetheON/OFFSwitchtoON.Thepowersupp

Seite 103

AUTO-CUT 200 XTManual0-5284 OPERATION 4-1SECTION 4: OPERATION4.01 Power Supply IndicatorsArt # A-11467AC IndicatorTemp IndicatorGas Indic

Seite 104

AUTO-CUT 200 XT 4-2  OPERATION Manual 0-5284 4.02 Control Console FeaturesStandard System PLASMA SHIELDARUNSETPLASMA SHIELDA

Seite 105

AUTO-CUT 200 XTManual0-5284 OPERATION 4-3Optional System with Water Mist (H2O)PLASMA SHIELDASHIELD GASH20 MISTH20 MISTSETRUNPLASMA SHIELDA

Seite 106

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ...1-11.01

Seite 107

AUTO-CUT 200 XT 4-4  OPERATION Manual 0-5284 4.03 Operating Set-upFollowthisset-upprocedureeachtimethesystemisopera

Seite 108

AUTO-CUT 200 XTManual0-5284 OPERATION 4-5H. Plasma Gas PurgeMovethePowerSupplyON/OFFswitchtotheONposition.Anautomaticgaspurge

Seite 109

AUTO-CUT 200 XT 4-�  OPERATION Manual 0-5284 4.04 System OperationThissectioncontainsoperatinginformationwhichisspeci

Seite 110

AUTO-CUT 200 XTManual0-5284 OPERATION 4-73. SetGasPressuresa. Place RUN/SET switch in SET mode.b. Adjust plasma and shield pressure r

Seite 111

AUTO-CUT 200 XT 4-8  OPERATION Manual 0-5284 3. Usecareinhandlingtorchleadsandprotectthemfromdamage.4. Whenusin

Seite 112

AUTO-CUT 200 XTManual0-5284 OPERATION 4-9• Normallyusedwithnitrogen.• Providesverysmoothcutsurface.• Reducessmokeandheatinpu

Seite 113

AUTO-CUT 200 XT 4-10  OPERATION Manual 0-5284 CCM Status CodeGroup 2 -- Plasma Power SupplyCode Message Remedy / Comments201

Seite 114

AUTO-CUT 200 XTManual0-5284 OPERATION 4-11Code Message Remedy / Comments227Inverter 2A Incom-patible RevisionUnsupportedInverterRevision

Seite 115

AUTO-CUT 200 XT 4-12  OPERATION Manual 0-5284 Code Message Remedy / Comments249Inverter 2A Circuit FaultInverterModule2Sec

Seite 116

AUTO-CUT 200 XTManual0-5284 OPERATION 4-13CCM Status CodeGroup 3 -- Gas Controller Status & ProtocolCode Message Remedy / Comments301

Seite 117

TABLE OF CONTENTSSECTION 5: MAINTENANCE...5-15.01 Gen

Seite 118

AUTO-CUT 200 XT 4-14  OPERATION Manual 0-5284 CCM Status CodeGroup 6 -- CCMCode Message Remedy / Comments601 Analog Voltage E

Seite 119

AUTO-CUT 200 XTManual0-5284 OPERATION 4-154.07 Cut QualityCutqualityrequirementsdifferdependingonapplication.Forinstance,nitrid

Seite 120

AUTO-CUT 200 XT 4-1�  OPERATION Manual 0-5284 Direction of CutTheplasmagasstreamswirlsasitleavesthetorchtomaintain

Seite 121

AUTO-CUT 200 XTManual0-5284 OPERATION 5-1SECTION 5: MAINTENANCE5.01 General MaintenancePerformthefollowingchecksperiodicallytoensure

Seite 122

AUTO-CUT 200 XT 5-2 MAINTENANCE Manual 0-5284 5.03 Coolant Replacement ProcedureReplacecoolantasfollows:1. Disconnect

Seite 123

AUTO-CUT 200 XTManual0-5284 OPERATION 5-35.04 Arc Starter ServiceArc Starter Service ChartSymptom Cause Check RemedyNo Pilot ignition: S

Seite 124

AUTO-CUT 200 XT 5-4 MAINTENANCE Manual 0-5284 5.05 Arc Starter Spark Gap Adjustment1. Shutoffinputpower.Removethet

Seite 125

AUTO-CUT 200 XTManual0-5284 PARTSLISTS 6-1SECTION 6: REPLACEMENT ASSEMBLIES & PARTS6.01 Replacement Power SupplyComplete Unit / Comp

Seite 126

AUTO-CUT 200 XT �-2  PARTSLISTS Manual 0-5284 6.02 Leads and CablesRefertosection3.05forgroundconnectionsandground

Seite 127

AUTO-CUT 200 XTManual0-5284 PARTSLISTS 6-36.03 Power Supply External Replacement Parts Item # Qty Description

Seite 128

TABLE OF CONTENTSAPPENDIX 13: SUPPRESSOR PCB LAYOUT ... A-30APPENDIX 14: WMS GAS BO

Seite 129

AUTO-CUT 200 XT �-4  PARTSLISTS Manual 0-5284 6.04 Power Supply Replacement Parts - Lower Right Side Item # Qty Descript

Seite 130

AUTO-CUT 200 XTManual0-5284 PARTSLISTS 6-56.05 Power Supply Replacement Parts - Upper Right Side Item # Qty Description Ref. Des.

Seite 131

AUTO-CUT 200 XT �-�  PARTSLISTS Manual 0-5284 6.06 Power Supply Replacement Parts - Lower Left Side Item # Qty Descrip

Seite 132

AUTO-CUT 200 XTManual0-5284 PARTSLISTS 6-76.07 Power Supply Replacement Parts - Upper Left Side Item # Qty Description

Seite 133

AUTO-CUT 200 XT �-8  PARTSLISTS Manual 0-5284 6.08 Power Supply Replacement Parts - Rear Panel Item # Qty Description

Seite 134

AUTO-CUT 200 XTManual0-5284 PARTSLISTS 6-96.09 Power Supply Replacement Parts - Front Item # Qty Description

Seite 135

AUTO-CUT 200 XT �-10  PARTSLISTS Manual 0-5284 6.10 Recommended Gas Supply HoseItem # Qty Description

Seite 136

AUTO-CUT 200 XTManual0-5284 TORCHINFORMATION 7-1SECTION 7: TORCH MAINTENANCE7.01 Consumable Removal1. Usetheremovaltooltoholdthe

Seite 137

AUTO-CUT 200 XT 7-2  TORCHINFORMATION Manual 0-5284 7.02 O-Ring LubricationLubricateallthreeO-RingsontheCartridgeAssem

Seite 138

AUTO-CUT 200 XTManual0-5284 TORCHINFORMATION 7-37.04 Torch Consumables Installation1. Installtheconsumablesasfollows:Art # A-03887

Seite 139

TABLE OF CONTENTS

Seite 140

AUTO-CUT 200 XT 7-4  TORCHINFORMATION Manual 0-5284 Cartridge Covers O-Ring on Torch TipShield Cap Protrudes 0.063-0.083"

Seite 141

AUTO-CUT 200 XTManual0-5284 TORCHINFORMATION 7-52, RemovetheRemovalToolfromtheCartridgeandinstalltheassembledCartridgeontothe

Seite 142

AUTO-CUT 200 XT 7-�  TORCHINFORMATION Manual 0-5284 E. Coolant Leak Trouble-Shooting Neveroperatethesystemifcoolantleak

Seite 143

AUTO-CUT 200 XTManual0-5284 APPENDIX A-1APPENDIX 1: CNC CONTROL MODULECONTROL PCB CONNECTIONSArt # A-11512_AB1211109876543211211109876

Seite 144

AUTO-CUT 200 XT A-2 APPENDIX Manual 0-5284 CNC FUNCTIONS.CNCI/Ocircuitsprovideatleast1000Vgalvanicisolationfrom

Seite 145

AUTO-CUT 200 XTManual0-5284 APPENDIX A-3TB2Function ConnectionHoldStart    TB2-2(+),TB2-1(-)(comm.)PreowON   TB2-4(

Seite 146

AUTO-CUT 200 XT A-4 APPENDIX Manual 0-5284 Divided Arc Voltage output—ArcVoltagesignalisisolatedfromplasmasuppl

Seite 147

AUTO-CUT 200 XTManual0-5284 APPENDIX A-5ThisPageIntentionallyBlank

Seite 148

AUTO-CUT 200 XT A-� APPENDIX Manual 0-5284 Simplified CNC CircuitArt # A-11578Art # A-1157812345678910111213141516J2612345

Seite 149

AUTO-CUT 200 XTManual0-5284 APPENDIX A-7Art # A-11578Art # A-1157812345678910111213141516J261234567891011121314151617181920J22GAS ONENA

Seite 150

AUTO-CUT 200 XTManual 0-5284 GENERAL INFORMATION 1-1 SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, no

Seite 151 - Internal Check Valve

AUTO-CUT 200 XT A-8 APPENDIX Manual 0-5284 CNC ConnectionsStart Motion(OK-To-Move)Cutting Machine CNC CablePower SupplySh

Seite 152

AUTO-CUT 200 XTManual0-5284 APPENDIX A-9ThisPageIntentionallyBlank

Seite 153

AUTO-CUT 200 XT A-10 APPENDIX Manual 0-5284 APPENDIX 2: CCM CPU PCB LAYOUT= Test Point= Test PointArt # A-11675

Seite 154

AUTO-CUT 200 XTManual0-5284 APPENDIX A-11CCM CPU PCB Test PointsTP1 GNDTP2 ISO+5.0VTP3 +24VTP4 +3.3VTP5 ISOGNDTP6 +5.0VT

Seite 155

AUTO-CUT 200 XT A-12 APPENDIX Manual 0-5284 APPENDIX 3: CCM I/O PCB LAYOUT= Test Point= Test PointArt # A-11676_AB19WORK

Seite 156

AUTO-CUT 200 XTManual0-5284 APPENDIX A-13CCM I/O PCB Test PointsTP1 GNDTP2 /COOLANTFANSONTP3 /TORCHPUMPONTP4 LOWCOOLANTFL

Seite 157

AUTO-CUT 200 XT A-14 APPENDIX Manual 0-5284 APPENDIX 4: PILOT PCB LAYOUTArt # A-11677= Test Point= Test Point

Seite 158

AUTO-CUT 200 XTManual0-5284 APPENDIX A-15Pilot PCB Test PointsTP1 GNDTP2 PILOTGATETP3 +5VTP4 TIPLED ReferenceD2 Green PILO

Seite 159

AUTO-CUT 200 XT A-1� APPENDIX Manual 0-5284 APPENDIX 5: RELAY AND INTERFACE PCB LAYOUT= Test Point= Test PointArt # A-11

Seite 160 - TECHNOLOGIES

AUTO-CUT 200 XTManual0-5284 APPENDIX A-17Relay and Interface PCB Test PointsTP1 GNDTP2 -15VTP3 +5VDCTP4 +12VTP5 +24VTP6 +15

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