Tweco 200 XT Auto-Cut 480V Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Operating

VictorThermalDynamics.com480VAUTO-CUT 200 XT™ PLASMA CUTTING SYSTEMOperating ManualRevision: AC Issue Date: January 16, 2014 Manual No.: 0-5286

Seite 2 - YOU ARE IN GOOD COMPANY!

AUTO-CUT 200 XT 1-2 GENERAL INFORMATION Manual 0-5286 FIRE AND EXPLOSIONFire and explosion can be caused by hot slag, sparks, o

Seite 3 - WARNINGS

AUTO-CUT 200 XT A-18  APPENDIX Manual 0-5286 APPENDIX 6: DISPLAY PCB LAYOUT= Test Point= Test PointArt # A-11679

Seite 4 - This page intentionally blank

AUTO-CUT 200 XTManual0-5286 APPENDIX A-19Display PCB Test PointsTP1 GNDTP2 +5VDCTP3 +24VDC

Seite 5 - TABLE OF CONTENTS

AUTO-CUT 200 XT A-20  APPENDIX Manual 0-5286 APPENDIX 7: SYSTEM BIAS PCB LAYOUT= Test Point= Test PointArt # A-11680

Seite 6

AUTO-CUT 200 XTManual0-5286 APPENDIX A-21System Bias PCB Test PointsTP1 GNDTP2 24VDCTP3 DCINPUTPOSITIVETP� Vcc1TP5 Vcc2TP6

Seite 7

AUTO-CUT 200 XT A-22  APPENDIX Manual 0-5286 APPENDIX 8: MAIN INVERTER BOTTOM PCB LAYOUT= Test Point= Test PointArt # A11681

Seite 8

AUTO-CUT 200 XTManual0-5286 APPENDIX A-23Main Inverter Bottom PCB Test PointsTP1 GNDTP2 GATE2ATP3 GATE1ATP4 GATE3ATP5 GATE4

Seite 9 - GENERAL INFORMATION

AUTO-CUT 200 XT A-2�  APPENDIX Manual 0-5286 APPENDIX 9: MAIN INVERTER TOP PCB LAYOUT= Test Point= Test PointArt # A11682

Seite 10 - AUTO-CUT 200 XT

AUTO-CUT 200 XTManual0-5286 APPENDIX A-25Main Inverter Top PCB Test PointsTP1 GNDTP2 GATE2ATP3 GATE1ATP4 GATE3ATP5 GATE4ATP

Seite 11

AUTO-CUT 200 XT A-26  APPENDIX Manual 0-5286 APPENDIX 10: CONTROL AND FAULT PCB LAYOUT= Test Point= Test PointArt # A11683/2

Seite 12

AUTO-CUT 200 XTManual0-5286 APPENDIX A-27Control and Fault PCB Test PointsTP1 GNDTP22 +12VDCTP23 +5VDCTP24 GATE1+TP25 A_OUT1 TP2

Seite 13

AUTO-CUT 200 XTManual 0-5286 GENERAL INFORMATION 1-3 12. CSA Standard W117.2, CODE FOR SAFETY IN WELDING AND CUTTING, obtainable from the Cana

Seite 14 - Declaration of Conformity

AUTO-CUT 200 XT A-28  APPENDIX Manual 0-5286 APPENDIX 11: CAP BIAS BOTTOM PCB LAYOUTArt # A-11685

Seite 15

AUTO-CUT 200 XTManual0-5286 APPENDIX A-29APPENDIX 12: CAP BIAS TOP PCB LAYOUTArt # A-11686

Seite 16

AUTO-CUT 200 XT A-30  APPENDIX Manual 0-5286 APPENDIX 13: SUPPRESSOR PCB LAYOUTArt # A-11684

Seite 17 - SECTION 2: SPECIFICATIONS

AUTO-CUT 200 XTManual0-5286 APPENDIX A-31APPENDIX 14: WMS GAS BOX LAYOUTSOLENOIDSOLENOIDSOLENOIDWATER STRAINERFLOWROTOMETERCHECK VALVECH

Seite 18

AUTO-CUT 200 XT A-32  APPENDIX Manual 0-5286 APPENDIX 15: COOLING DIAGRAMHS1 TempSensorLevel SwitchTorch CoolantSupplyTorch

Seite 19

AUTO-CUT 200 XTManual0-5286 APPENDIX A-33ThisPageIntentionallyBlank

Seite 20

AUTO-CUT 200 XT A-3�  APPENDIX Manual 0-5286 APPENDIX 16: SYSTEM SCHEMATIC PG 11122334455667788991010FFEEDDCCBBAARevRevision

Seite 21 - 2.09 Gas Applications

AUTO-CUT 200 XTManual0-5286 APPENDIX A-351122334455667788991010FFEEDDCCBBAARevRevisionByDateRevRevisionByDate042X1344C1 210/05/2012DATVic

Seite 22 - XT-301 Basic 100 Amp

AUTO-CUT 200 XT A-36  APPENDIX Manual 0-5286 APPENDIX 17: SYSTEM SCHEMATIC PG21122334455667788991010FFEEDDCCBBAARevRevisionB

Seite 23

AUTO-CUT 200 XTManual0-5286 APPENDIX A-371122334455667788991010FFEEDDCCBBAARevRevisionByDateRevRevisionByDate042X1344C2 210/05/2012DATVic

Seite 24

AUTO-CUT 200 XT 1-4 GENERAL INFORMATION Manual 0-5286 • Ceproduit,dansleprocéderdesoudageetdecoupe,produitdela fum

Seite 25

AUTO-CUT 200 XT A-38  APPENDIX Manual 0-5286 APPENDIX 18: ADVANCED TROUBLESHOOTINGArt # 12299System OverviewTheAuto-Cut200

Seite 26

AUTO-CUT 200 XTManual0-5286 APPENDIX A-39section(INV1A,INV1B,etc.).A100AunitwillonlyhaveribboncablesinJ31&J32;a20

Seite 27

AUTO-CUT 200 XT A-�0  APPENDIX Manual 0-5286 TheAC Suppression PCBhascapacitorsandothertransientsuppressioncomponents

Seite 28 - Input Power

AUTO-CUT 200 XTManual0-5286 APPENDIX A-41Status codes.ThecodesforthepowersupplyaredisplayedontheDisplayPCB4digitnumericald

Seite 29

AUTO-CUT 200 XT A-�2  APPENDIX Manual 0-5286 Power Supply Status CodesGroup 1, Process Codes101 Plasma Enable Is DisabledCod

Seite 30 - 3.06 Ground Connections

AUTO-CUT 200 XTManual0-5286 APPENDIX A-43IfaTSC3000isnotconnectedorunitisanAuto-Cut,K7ontheRelayPCBisde-energizedandG

Seite 31

AUTO-CUT 200 XT A-��  APPENDIX Manual 0-5286 102 Pilot Ignition FailureCode102isactivatedwhenthereisnopilotcurrent

Seite 32 - 3.07 Connect Work Cable

AUTO-CUT 200 XTManual0-5286 APPENDIX A-45Arc starter without Spark Gap (Ultra-Cut)1. CheckforpowertotheRAS1000XT’sIgnitionModule

Seite 33

AUTO-CUT 200 XT A-�6  APPENDIX Manual 0-5286 Reasons why RAS Control relay would not close:6. Pilotcurrentowing.Therea

Seite 34 - 3.09 Connect CNC Cable

AUTO-CUT 200 XTManual0-5286 APPENDIX A-47TroubleshootingPilotBoardproblems.1. ThePilotboardisbehindtheCCMintheAC300XTand

Seite 35

AUTO-CUT 200 XTManual 0-5286 GENERAL INFORMATION 1-5 1.06 Documents De ReferenceConsultez les normes suivantes ou les révisions les plus réce

Seite 36

AUTO-CUT 200 XT A-�8  APPENDIX Manual 0-5286 104 Transfer LostArc transferred to metal for at least 50 ms. then went out. C

Seite 37

AUTO-CUT 200 XTManual0-5286 APPENDIX A-49• Cutcurrentsettoolowfortorchpartsbeingused.Pilotcurrentissetbasedoncutcurren

Seite 38

AUTO-CUT 200 XT A-50  APPENDIX Manual 0-5286 109 Part Process not Configured.Thisrepresentsastatus,notafault.Thisis

Seite 39

AUTO-CUT 200 XTManual0-5286 APPENDIX A-51PWR Present• Whenpowerisrstappliedtotheinverter(contactorclosed)CCMchecksforprese

Seite 40

AUTO-CUT 200 XT A-52  APPENDIX Manual 0-5286 202-204 Not used. Reserved codes from the earlier product.205 DC Output LowDC

Seite 41

AUTO-CUT 200 XTManual0-5286 APPENDIX A-53RelayPCB• RelayboardLEDD12,WorkCurrentDetected,willlightifthecurrentsensorsignal

Seite 42

AUTO-CUT 200 XT A-5�  APPENDIX Manual 0-5286 RelayBoardorCCMIfD11ontheRelayPCBisstillonaftertheprevioustests,

Seite 43 - V-D Board installed

AUTO-CUT 200 XTManual0-5286 APPENDIX A-55Possiblecauseforworkcurrenttolow.• Alltheaboveplusashorttochassiscausedby:o Use

Seite 44

AUTO-CUT 200 XT A-56  APPENDIX Manual 0-5286 224 Inverter 1 not found. Theremustbeaninverterconnectedinthe1stsect

Seite 45 - Coolant Tank

AUTO-CUT 200 XTManual0-5286 APPENDIX A-57Troubleshooting:1. IfSystemBiasboardhaseitherthewrongjumperorisdefectiveitwillcal

Seite 46

AUTO-CUT 200 XT 1-6 GENERAL INFORMATION Manual 0-5286 1.07 Declaration of ConformityDeclaration of ConformityManufacturer: Vic

Seite 47 - SECTION 4: OPERATION

AUTO-CUT 200 XT A-58  APPENDIX Manual 0-5286 238 System Bias voltage identification is invalid. AtpoweruptheSystemBiasb

Seite 48 - PLASMA SHIELD

AUTO-CUT 200 XTManual0-5286 APPENDIX A-59Troubleshooting:1. IfthefaultisL239applyingSTARTwillclearthefaultunlessitbecomesa

Seite 49

AUTO-CUT 200 XT A-60  APPENDIX Manual 0-5286 4. IftheincomingvoltageisOKandtheproblempersistsitmaybeSystemBias

Seite 50 - 4.03 Operating Set-up

AUTO-CUT 200 XTManual0-5286 APPENDIX A-61253-258 Inverter Over Temperature.Eachinvertersection(IS)containsoneormoretemperaturese

Seite 51

AUTO-CUT 200 XT A-62  APPENDIX Manual 0-5286 Troubleshooting:1. Ifroomtemperatureexceeds40degC,cooltheroom,oroper

Seite 52

AUTO-CUT 200 XTManual0-5286 APPENDIX A-633. OntheRelayboardD22,CONTACTORONLED(green)nexttorelayK1lightsifK1isbeingtold

Seite 53

AUTO-CUT 200 XT A-6�  APPENDIX Manual 0-5286 Troubleshooting:1. Checkthattheber-opticcableisfullypluggedintoboth

Seite 54 - 4.05 Gas Selection

AUTO-CUT 200 XTManual0-5286 APPENDIX A-65307 Gas Control returns wrong command sequence.Firmwareincompatibility.Consultfactoryforl

Seite 55

AUTO-CUT 200 XT A-66  APPENDIX Manual 0-5286 401 Coolant Level LowThecoolantreservoir(tank)hasanormallyopen(tankdry

Seite 56

AUTO-CUT 200 XTManual0-5286 APPENDIX A-67Troubleshooting:1. Firstnotewhetherthefaultisan“E”meaningit’scurrentlyloworan“L”

Seite 57

AUTO-CUT 200 XTManual 0-5286 GENERAL INFORMATION 1-7 Classication:TheequipmentdescribedinthismanualisClass A and intended for industr

Seite 58

AUTO-CUT 200 XT A-68  APPENDIX Manual 0-5286 2. Fansarepoweredby230VAC.The230VACforthefan(s)isswitchedbythe

Seite 59

AUTO-CUT 200 XTManual0-5286 APPENDIX A-69Reasonsfor404faults(Coolantnotowing):• Innewinstallation,coolanthasnotcirculateda

Seite 60

AUTO-CUT 200 XT A-70  APPENDIX Manual 0-5286 d.IfjumpingTP3toTP1doesnotturnthefansonthentheRelayboardorthe4

Seite 61 - 4.07 Cut Quality

AUTO-CUT 200 XTManual0-5286 APPENDIX A-71Coolantowiscorrectbutsystemdoesn’tdetectitduetodefectivecomponents:• Defectiveor

Seite 62 - Left Side

AUTO-CUT 200 XT A-72  APPENDIX Manual 0-5286 Troubleshooting:1. GCM1000XT(alsocalledaBasicGasControl)doesnotuseCA

Seite 63 - 5.01 General Maintenance

AUTO-CUT 200 XTManual0-5286 APPENDIX A-73Theblackendofthebercableisinsertedintothetransmitterwhichisthegrayhousingonth

Seite 64

AUTO-CUT 200 XT A-7�  APPENDIX Manual 0-5286 613 USB Log File Creation FaultWhenupdatingtheCCM,DMCandDPCprogramsfrom

Seite 65

AUTO-CUT 200 XTManual0-5286 APPENDIX A-75ThisPageIntentionallyBlank

Seite 66 - 1.6 ± 0.05 mm

AUTO-CUT 200 XT A-76  APPENDIX Manual 0-5286 APPENDIX 19: PUBLICATION HISTORYCover Date Rev Change(s)Apr22,2013 AA Fir

Seite 68

AUTO-CUT 200 XT 1-8 GENERAL INFORMATION Manual 0-5286 1.08 Statement of WarrantyLIMITED WARRANTY: Victor Thermal Dynamics® Co

Seite 69

THE AMERICASDenton, TX USAU.S. Customer CarePh: 1-800-426-1888 (tollfree)Fax: 1-800-535-0557 (tollfree)International Customer CarePh: 1-940-381-1212

Seite 70

AUTO-CUT 200 XTManual 0-5286 SPECIFICATIONS 2-1 SECTION 2: SPECIFICATIONS2.01 General Description Of The SystemA typical Auto-Cut 200 XT™

Seite 71

AUTO-CUT 200 XT 2-2 SPECIFICATIONS Manual 0-5286 2.05 Power Supply Specifications & Electrical RequirementsAuto-Cut 200 X

Seite 72

AUTO-CUT 200 XTManual 0-5286 SPECIFICATIONS 2-3 2.06 Power Supply DimensionsArt # A-11460_AB35.97 inch 914 mm27.6 inch 701 mm47.77 inch121

Seite 73

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

Seite 74

AUTO-CUT 200 XT 2-� SPECIFICATIONS Manual 0-5286 2.07 Power Supply Rear Panel FeaturesJ15 - CNCCB4 - 5A 120 VACF1 - 8A SB 23

Seite 75

AUTO-CUT 200 XTManual 0-5286 SPECIFICATIONS 2-5 2.08 Gas RequirementsThe customer will provide all gases and pressure regulators. Gases mu

Seite 76

AUTO-CUT 200 XT 2-6 SPECIFICATIONS Manual 0-5286 2.10 XTTM-301 Torch Specifications A. Torch DimensionsArt # A-115382.25"

Seite 77 - 7.01 Consumable Removal

AUTO-CUT 200 XTManual 0-5286 SPECIFICATIONS 2-7 C. Torch Parts (Generic Parts Shown)CartridgeShield CupArt # A-04741_ABElectrodeTipPlasma

Seite 78 - 7.03 Parts Wear

AUTO-CUT 200 XT 2-8 SPECIFICATIONS Manual 0-5286 F. XTTM-301 Torch Data (with Auto-Cut 200 XT™ Power Supply)XTTM-301 Torch Ra

Seite 79

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-1SECTION 3: INSTALLATION3.01 Installation RequirementsElectric Supply Theelectricalsupply

Seite 80

AUTO-CUT 200 XT 3-2  INSTALLATION Manual 0-5286 3.02 Cables and Leads IdentificationRefertosection3.05and3.06forground

Seite 81

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-33.04 Position the Power SupplyWARNINGSDo not touch live electrical parts.Disconnect input po

Seite 82

AUTO-CUT 200 XT 3-�  INSTALLATION Manual 0-5286 3.05 Primary Power ConnectionsTheprimarypowercableandthroughholecable

Seite 83 - CONTROL PCB CONNECTIONS

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-53. Installstrippedendof3phasewiresintotheterminalblockL1,L2andL3andconnectt

Seite 84 - CNC FUNCTIONS

! WARNINGSRead and understand this entire Manual and your employer's safety practices before installing, operating, or servicing the equipment.Wh

Seite 85

AUTO-CUT 200 XT 3-6  INSTALLATION Manual 0-5286 3.06 Ground ConnectionsA. Electromagnetic Interference (EMI)Pilot arc starti

Seite 86

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-7C. Creating An Earth Ground1. Tocreateasolid,lowresistance,earthground,drivea1/2

Seite 87

AUTO-CUT 200 XT 3-8  INSTALLATION Manual 0-5286 3.07 Connect Work Cable1. Refertotheillustrationbelow.Passtheendoft

Seite 88

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-93.08 Connect Gas Supply Lines1. Connectthegassupply linestotheappropriateinputport

Seite 89

AUTO-CUT 200 XT 3-10  INSTALLATION Manual 0-5286 3.09 Connect CNC Cable 1. ConnectoneendoftheCNCcabletothepowersup

Seite 90

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-113.10 Height Control ConnectionsTheterminalstriphasArcVolts(-)connectiontopowersup

Seite 91

AUTO-CUT 200 XT 3-12  INSTALLATION Manual 0-5286 3.11 Connect Torch Leads to the Arc Starter1. Removethetopcover.2. Pass

Seite 92

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-13Plasma Gas ConnectionShield Gas ConnectionArt # A-11529Torch LeadsCoolant Supply Connection

Seite 93

AUTO-CUT 200 XT 3-1�  INSTALLATION Manual 0-5286 3.12 Torch Head Installation and ConnectionInstalltheTorchasfollows:1.

Seite 94

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-155. Slidethepositioningtubedowntothetorchhead.Holdthetorchheadstationary.Rot

Seite 95

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Seite 96

AUTO-CUT 200 XT 3-16  INSTALLATION Manual 0-5286 Cartridge Covers O-Ring on Torch TipShield Cap Protrudes 0.063-0.083" (

Seite 97

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-175. Usetheremovaltooltoholdthecartridgeassembly,whileturningtheshieldcupontot

Seite 98

AUTO-CUT 200 XT 3-18  INSTALLATION Manual 0-5286 7. Conrmproperpartsassemblyasshown.To rch Head O-Ring Torch HeadArt #

Seite 99

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-193.14 Voltage Divider for iHC Torch Height ControlForbestplasmacuttingperformanceitis

Seite 100

AUTO-CUT 200 XT 3-20  INSTALLATION Manual 0-5286 Control Cable. TheiHCboardcanbesuppliedwithawireharnessandconnect

Seite 101 - AUTO-CUT 200 XT

AUTO-CUT 200 XTManual0-5286 INSTALLATION 3-213:15 Fill Cooling System1. Fillthecoolanttanktothelevelshown,withThermalDynamics

Seite 102

AUTO-CUT 200 XT 3-22  INSTALLATION Manual 0-5286 2. Afterthecompletesystemhasbeeninstalled,checkthatthecoolanthas

Seite 103

AUTO-CUT 200 XTManual0-5286 OPERATION 4-1SECTION 4: OPERATION4.01 Power Supply IndicatorsArt # A-11467AC IndicatorTemp IndicatorGas Indi

Seite 104

AUTO-CUT 200 XT �-2  OPERATION Manual 0-5286 4.02 Control Console FeaturesStandard System PLASMA SHIELDARUNSETPLASMA SHIELDARU

Seite 105

AUTO-CUT 200 XTManual0-5286 OPERATION 4-3Optional System with Water Mist (H2O)PLASMA SHIELDASHIELD GASH20 MISTH20 MISTSETRUNPLASMA SHIELD

Seite 106

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ...1-11.01

Seite 107

AUTO-CUT 200 XT �-�  OPERATION Manual 0-5286 4.03 Operating Set-upFollowthisset-upprocedureeachtimethesystemisoperate

Seite 108

AUTO-CUT 200 XTManual0-5286 OPERATION 4-5H. Plasma Gas PurgeMovethePowerSupplyON/OFFswitchtotheONposition.Anautomaticgaspurg

Seite 109

AUTO-CUT 200 XT �-6  OPERATION Manual 0-5286 4.04 System OperationThissectioncontainsoperatinginformationwhichisspecic

Seite 110

AUTO-CUT 200 XTManual0-5286 OPERATION 4-73. SetGasPressuresa. Place RUN/SET switch in SET mode.b. Adjust plasma and shield pressure

Seite 111

AUTO-CUT 200 XT �-8  OPERATION Manual 0-5286 3. Usecareinhandlingtorchleadsandprotectthemfromdamage.4. Whenusing

Seite 112

AUTO-CUT 200 XTManual0-5286 OPERATION 4-9• Normallyusedwithnitrogen.• Providesverysmoothcutsurface.• Reducessmokeandheatinp

Seite 113

AUTO-CUT 200 XT �-10  OPERATION Manual 0-5286 CCM Status CodeGroup 2 -- Plasma Power SupplyCode Message Remedy / Comments201 M

Seite 114

AUTO-CUT 200 XTManual0-5286 OPERATION 4-11Code Message Remedy / Comments227Inverter 2A Incom-patible RevisionUnsupportedInverterRevisio

Seite 115

AUTO-CUT 200 XT �-12  OPERATION Manual 0-5286 Code Message Remedy / Comments249Inverter 2A Circuit FaultInverterModule2Secti

Seite 116

AUTO-CUT 200 XTManual0-5286 OPERATION 4-13CCM Status CodeGroup 3 -- Gas Controller Status & ProtocolCode Message Remedy / Comments30

Seite 117

TABLE OF CONTENTSSECTION 5: MAINTENANCE...5-15.01 Gen

Seite 118

AUTO-CUT 200 XT �-1�  OPERATION Manual 0-5286 CCM Status CodeGroup 6 -- CCMCode Message Remedy / Comments601 Analog Voltage Err

Seite 119

AUTO-CUT 200 XTManual0-5286 OPERATION 4-154.07 Cut QualityCutqualityrequirementsdifferdependingonapplication.Forinstance,nitri

Seite 120

AUTO-CUT 200 XT �-16  OPERATION Manual 0-5286 Direction of CutTheplasmagasstreamswirlsasitleavesthetorchtomaintaina

Seite 121

AUTO-CUT 200 XTManual 0-5286 MAINTENANCE 5-1 SECTION 5: MAINTENANCE5.01 General MaintenancePerformthefollowingchecksperiodicallytoen

Seite 122

AUTO-CUT 200 XT 5-2 MAINTENANCE Manual 0-5286 5.03 Coolant Replacement ProcedureReplacecoolantasfollows:1. Disconnectth

Seite 123

AUTO-CUT 200 XTManual 0-5286 MAINTENANCE 5-3 5.04 Arc Starter ServiceArc Starter Service ChartSymptom Cause Check RemedyNo Pilot ignition:

Seite 124

AUTO-CUT 200 XT 5-� MAINTENANCE Manual 0-5286 5.05 Arc Starter Spark Gap Adjustment1. Shutoffinputpower.Removethetop

Seite 125

AUTO-CUT 200 XTManual0-5286 REPLACEMENTPARTS 6-1SECTION 6: REPLACEMENT ASSEMBLIES & PARTS6.01 Replacement Power SupplyComplete Uni

Seite 126

AUTO-CUT 200 XT 6-2  REPLACEMENTPARTS Manual 0-5286 6.02 Leads and CablesRefertosection3.05forgroundconnectionsandgro

Seite 127

AUTO-CUT 200 XTManual0-5286 REPLACEMENTPARTS 6-36.03 Power Supply External Replacement Parts Item # Qty Description

Seite 128

TABLE OF CONTENTSAPPENDIX 13: SUPPRESSOR PCB LAYOUT ... A-30APPENDIX 14: WMS GAS BO

Seite 129

AUTO-CUT 200 XT 6-�  REPLACEMENTPARTS Manual 0-5286 6.04 Power Supply Replacement Parts - Lower Right Side Item # Qty Desc

Seite 130

AUTO-CUT 200 XTManual0-5286 REPLACEMENTPARTS 6-56.05 Power Supply Replacement Parts - Upper Right Side Item # Qty Description R

Seite 131

AUTO-CUT 200 XT 6-6  REPLACEMENTPARTS Manual 0-5286 6.06 Power Supply Replacement Parts - Lower Left Side Item # Qty Des

Seite 132

AUTO-CUT 200 XTManual0-5286 REPLACEMENTPARTS 6-76.07 Power Supply Replacement Parts - Upper Left Side Item # Qty Description

Seite 133

AUTO-CUT 200 XT 6-8  REPLACEMENTPARTS Manual 0-5286 6.08 Power Supply Replacement Parts - Rear Panel Item # Qty Descript

Seite 134

AUTO-CUT 200 XTManual0-5286 REPLACEMENTPARTS 6-96.09 Power Supply Replacement Parts - Front Item # Qty Description

Seite 135

AUTO-CUT 200 XT 6-10  REPLACEMENTPARTS Manual 0-5286 6.10 Recommended Gas Supply HoseItem # Qty Description

Seite 136

AUTO-CUT 200 XTManual0-5286 TORCHINFORMATION 7-1SECTION 7: TORCH MAINTENANCE7.01 Consumable Removal1. Usetheremovaltooltoholdt

Seite 137

AUTO-CUT 200 XT 7-2  TORCHINFORMATION Manual 0-5286 7.02 O-Ring LubricationLubricateallthreeO-RingsontheCartridgeAssem

Seite 138

AUTO-CUT 200 XTManual0-5286 TORCHINFORMATION 7-37.04 Torch Consumables Installation1. Installtheconsumablesasfollows:Art # A-03887

Seite 139

TABLE OF CONTENTS

Seite 140

AUTO-CUT 200 XT 7-�  TORCHINFORMATION Manual 0-5286 Cartridge Covers O-Ring on Torch TipShield Cap Protrudes 0.063-0.083"

Seite 141

AUTO-CUT 200 XTManual0-5286 TORCHINFORMATION 7-52, RemovetheRemovalToolfromtheCartridgeandinstalltheassembledCartridgeonto

Seite 142

AUTO-CUT 200 XT 7-6  TORCHINFORMATION Manual 0-5286 E. Coolant Leak Trouble-Shooting Neveroperatethesystemifcoolantleak

Seite 143

AUTO-CUT 200 XTManual0-5286 APPENDIX A-1APPENDIX 1: CNC CONTROL MODULECONTROL PCB CONNECTIONSArt # A-11512_AB121110987654321121110987654

Seite 144

AUTO-CUT 200 XT A-2  APPENDIX Manual 0-5286 CNC FUNCTIONS.CNCI/Ocircuitsprovideatleast1000Vgalvanicisolationfromthe

Seite 145

AUTO-CUT 200 XTManual0-5286 APPENDIX A-3TB2Function ConnectionHoldStart    TB2-2(+),TB2-1(-)(comm.)PreowON   TB2-4(+)

Seite 146

AUTO-CUT 200 XT A-�  APPENDIX Manual 0-5286 Divided Arc Voltage output—ArcVoltagesignalisisolatedfromplasmasupply,

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AUTO-CUT 200 XTManual0-5286 APPENDIX A-5ThisPageIntentionallyBlank

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AUTO-CUT 200 XT A-6  APPENDIX Manual 0-5286 Simplified CNC CircuitArt # A-11578Art # A-1157812345678910111213141516J2612345678

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AUTO-CUT 200 XTManual0-5286 APPENDIX A-7Art # A-11578Art # A-1157812345678910111213141516J261234567891011121314151617181920J22GAS ONENABL

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AUTO-CUT 200 XTManual 0-5286 GENERAL INFORMATION 1-1 SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, n

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AUTO-CUT 200 XT A-8  APPENDIX Manual 0-5286 CNC ConnectionsStart Motion(OK-To-Move)Cutting Machine CNC CablePower SupplyShiel

Seite 152

AUTO-CUT 200 XTManual0-5286 APPENDIX A-9ThisPageIntentionallyBlank

Seite 153

AUTO-CUT 200 XT A-10  APPENDIX Manual 0-5286 APPENDIX 2: CCM CPU PCB LAYOUT= Test Point= Test PointArt # A-11675

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AUTO-CUT 200 XTManual0-5286 APPENDIX A-11CCM CPU PCB Test PointsTP1 GNDTP2 ISO+5.0VTP3 +24VTP4 +3.3VTP5 ISOGNDTP6 +5.0VTP7

Seite 155

AUTO-CUT 200 XT A-12  APPENDIX Manual 0-5286 APPENDIX 3: CCM I/O PCB LAYOUT= Test Point= Test PointArt # A-11676_AB19WORK CU

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AUTO-CUT 200 XTManual0-5286 APPENDIX A-13CCM I/O PCB Test PointsTP1 GNDTP2 /COOLANTFANSONTP3 /TORCHPUMPONTP4 LOWCOOLANTFLOW

Seite 157

AUTO-CUT 200 XT A-1�  APPENDIX Manual 0-5286 APPENDIX 4: PILOT PCB LAYOUTArt # A-11677= Test Point= Test Point

Seite 158

AUTO-CUT 200 XTManual0-5286 APPENDIX A-15Pilot PCB Test PointsTP1 GNDTP2 PILOTGATETP3 +5VTP� TIPLED ReferenceD2 Green PILOT

Seite 159

AUTO-CUT 200 XT A-16  APPENDIX Manual 0-5286 APPENDIX 5: RELAY AND INTERFACE PCB LAYOUT= Test Point= Test PointArt # A-11678

Seite 160 - ASIA/PACIFIC

AUTO-CUT 200 XTManual0-5286 APPENDIX A-17Relay and Interface PCB Test PointsTP1 GNDTP2 -15VTP3 +5VDCTP4 +12VTP5 +24VTP6 +15VT

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