Tweco A60 Cutmaster Bedienungsanleitung

VictorThermalDynamics.com60208-230V460VArt # A-08952_AD600V400VOperating ManualRevision: AT Issue Date: February 13, 2014 Manual No.: 0-4981CUTMA

CUTMASTER A60 INFORMATIONS GÉNÉRALES Manuel 0-49811-4• Netouchezjamaisunepièce“soustension”ou“vive”;portezdesgantsetdesvêtementssec

CUTMASTER A60 PARTS LIST Manual 0-49816-4

CUTMASTER A60Manual 0-4981 PARTS LIST 6-56.07 Torch Consumable Parts Automation / Machine (SL100)Torch

CUTMASTER A60 PARTS LIST Manual 0-49816-66.08 Torch Consumable Parts Manual (SL60)Torch

CUTMASTER A60Manual 0-4981 PARTS LIST 6-76.09 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 TorchHandleReplacem

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CUTMASTER A60Manual 0-4981 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

CUTMASTER A60 APPENDIX Manual 0-4981A-2APPENDIX 2: DATA TAG INFORMATION

CUTMASTER A60Manual 0-4981 APPENDIX A-3APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Automation SL100SV Torch Pin - Out DiagramB. Machine SL100 Torch Pin

CUTMASTER A60 APPENDIX Manual 0-4981A-4APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Automation (SL100SV) Torch Connection DiagramB. Machine (SL100) To

CUTMASTER A60Manual 0-4981 APPENDIX A-5C. Hand Torch Connection Diagram

CUTMASTER A60Manuel 0-4981 INFORMATIONS GÉNÉRALES 1-51. OSHA,NORMESDESÉCURITÉDUTRAVAILETDEPROTECTIONDELASANTÉ,29CFR1910,disponibleau

CUTMASTER A60 APPENDIX Manual 0-4981A-6APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS

CUTMASTER A60Manual 0-4981 APPENDIX A-7

CUTMASTER A60 APPENDIX Manual 0-4981A-8APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITS

CUTMASTER A60Manual 0-4981 APPENDIX A-9

CUTMASTER A60 APPENDIX Manual 0-4981A-10APPENDIX 7: RAW ARC VOLTAGE If raw arc voltage is necessary for the torch height control, the customer must

CUTMASTER A60Manual 0-4981 APPENDIX A-115. Tighten the strain relief.6. Replace the cover. 7. Connect the cable to negative and positive of Torch

CUTMASTER A60 APPENDIX Manual 0-4981A-12Cover Date Rev. Change(s)Dec. 20, 2007 AA Manual released.Apr. 15, 2008 AB Per ECOB752 updated fi

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© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in MexicoTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-42

CUTMASTER A60 GENERAL INFORMATION Manual 0-49811-61.07 Declaration of ConformityDeclaration of ConformityApplication of Council Directive(s): The

CUTMASTER A60Manual 0-4981 GENERAL INFORMATION 1-7Classication:TheequipmentdescribedinthismanualisClassAandintendedforindustrialuse.!

CUTMASTER A60 GENERAL INFORMATION Manual 0-49811-81.08 Statement of WarrantyLIMITED WARRANTY: Subjecttothetermsandconditionsestablishedbelo

CUTMASTER A60Manual 0-4981 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificat

CUTMASTER A60 INTRODUCTION Manual 0-49812-22.04 Power Supply SpecificationsCutMaster A60 Power Supply SpecificationsInput Power208 / 230 VAC (187 -

CUTMASTER A60Manual 0-4981 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster A60 Power Supply Input Cable Wiring RequirementsInput voltage F

CUTMASTER A60 INTRODUCTION Manual 0-49812-42.06 Power Supply Features

CUTMASTER A60Manual 0-4981 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instruc

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER A60 INTRODUCTION Manual 0-49812T-2F. Torch RatingsAutomated / Machine Torch RatingsAmbient Temperature104° F 40° CDuty Cycle100% @ 100 A

CUTMASTER A60Manual 0-4981 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.Theplasmag

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CUTMASTER A60Manual 0-4981 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each

CUTMASTER A60 INSTALLATION Manual 0-49813-2Most units are shipped from the factory with a 230 Volt input power cable wired to the input contactor i

CUTMASTER A60Manual 0-4981 INSTALLATION 3-3E. Connections to Single Phase Input Power WARNINGDisconnect input power from the power supply and inp

CUTMASTER A60 INSTALLATION Manual 0-49813-43.06 Gas ConnectionsConnecting Gas Supply to UnitThe connection is the same for compressed air or high

CUTMASTER A60Manual 0-4981 INSTALLATION 3-51. Attach the Two Stage Filter bracket to the back of the power supply per instructions supplied with th

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CUTMASTER A60Manual 0-4981 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Suppl

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While

CUTMASTER A60 INSTALLATION Manual 0-49813T-2 There are three options for Divided Arc Voltage signal supplied from the automation interface pcb. Th

CUTMASTER A60Manual 0-4981 INSTALLATION 3T-33T.03 Setting Up Automation or Machine TorchNOTEAn adapter is required to be installed in the power sup

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CUTMASTER A60Manual 0-4981 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee Illustration for numbering Identificatio

CUTMASTER A60 OPERATION Manual 0-49814-24.02 Preparations for OperationAt the start of each operating session: WARNINGDisconnect primary power at

CUTMASTER A60Manual 0-4981 OPERATION 4-3STANDOFFCutMaster A60 Gas Pressure SettingsLeads LengthSL60 (Hand Torch)SL100 (Mechanized Torch)SL 100 SV(

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CUTMASTER A60Manual 0-4981 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Machine and Automated Torch OperationCutting With Machine or Automated Tor

CUTMASTER A60 OPERATION Manual 0-49814T-21. If attached, remove the ohmic clip then unscrew and remove the shield cup assembly from the torch head

CUTMASTER A60Manual 0-4981 OPERATION 4T-3Cut quality requirements differ depending on application. For instance, nitride build - up and bevel angle

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 Notes, Cautions and Warni

CUTMASTER A60 OPERATION Manual 0-49814T-4Side Characteristics Of CutTo make a square - edged cut along an inside diameter of a circle, the torch sh

CUTMASTER A60Manual 0-4981 OPERATION 4T-56. Cut as usual. Simply release the trigger assembly to stop cutting.7. Follow normal recommended cuttin

CUTMASTER A60 OPERATION Manual 0-49814T-67. Bring the torch within transfer distance to the work. The main arc will transfer to the work, and the

CUTMASTER A60Manual 0-4981 OPERATION 4T-77. Clean spatter and scale from the shield cup and the tip as soon as possible. Spraying the shield cup in

CUTMASTER A60 OPERATION Manual 0-49814T-8Gouging Angle and Standoff DistanceStandoff DistanceThe tip to work distance affects gouge quality and dep

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CUTMASTER A60 OPERATION Manual 0-49814T-104T.08 Recommended Cutting Speeds for Machine and Automated Torches With Exposed TipMild Steel 40A Air Pl

CUTMASTER A60Manual 0-4981 OPERATION 4T-11Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-12Stainless Steel 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A60Manual 0-4981 OPERATION 4T-13Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

TABLE OF CONTENTSSECTION 4 TORCH: OPERATION ... 4T-14T.01 Machine and Automated

CUTMASTER A60 OPERATION Manual 0-49814T-14Aluminum 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A60Manual 0-4981 OPERATION 4T-15Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-16Mild Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A60Manual 0-4981 OPERATION 4T-17Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-18Stainless Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A60Manual 0-4981 OPERATION 4T-19Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-20Aluminum 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A60Manual 0-4981 OPERATION 4T-21Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-22Mild Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A60Manual 0-4981 OPERATION 4T-23Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

TABLE OF CONTENTSAPPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ... A-1APPENDIX 2: DATA TAG INFORMATION ...

CUTMASTER A60 OPERATION Manual 0-49814T-24Stainless Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A60Manual 0-4981 OPERATION 4T-25Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-26Aluminum 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A60Manual 0-4981 OPERATION 4T-27Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

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CUTMASTER A60 OPERATION Manual 0-49814T-304T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded TipMild Steel 40A Air P

CUTMASTER A60Manual 0-4981 OPERATION 4T-31Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-32Stainless Steel 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A60Manual 0-4981 OPERATION 4T-33Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60Manual 0-4981 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cau

CUTMASTER A60 OPERATION Manual 0-49814T-34Aluminum 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A60Manual 0-4981 OPERATION 4T-35Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-36Mild Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A60Manual 0-4981 OPERATION 4T-37Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-38Stainless Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A60Manual 0-4981 OPERATION 4T-39Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-40Aluminum 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A60Manual 0-4981 OPERATION 4T-41Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-42Mild Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A60Manual 0-4981 OPERATION 4T-43Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 GENERAL INFORMATION Manual 0-49811-2• Besurethereisnocombustibleorammablematerialintheworkplace.Any materialthat ca

CUTMASTER A60 OPERATION Manual 0-49814T-44Stainless Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A60Manual 0-4981 OPERATION 4T-45Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-46Aluminum 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A60Manual 0-4981 OPERATION 4T-47Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A60 OPERATION Manual 0-49814T-48PATENT INFORMATIONPlasma Cuing Torch PatentsThe following parts are covered under U.S. and Foreign Paten

CUTMASTER A60Manual 0-4981 OPERATION 4T-49 Catalog # Description Patent(s) 9-8239 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) P

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CUTMASTER A60Manual 0-4981 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General Maintenance

CUTMASTER A60 SERVICE Manual 0-49815-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the op

CUTMASTER A60Manual 0-4981 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the v

CUTMASTER A60Manuel 0-4981 INFORMATIONS GÉNÉRALES 1-3WELDINGANDCUTTINGOFCONTAINERSANDPIPINGTHATHAVEHELDHAZARDOUSSUBSTANCES,obtainablefr

CUTMASTER A60 SERVICE Manual 0-49815-45.05 Basic Troubleshooting Guide WARNINGThere are extremely dangerous voltage and power levels present insi

CUTMASTER A60Manual 0-4981 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicatorsashing.Gasowiscycling

CUTMASTER A60 SERVICE Manual 0-49815-65.06 Circuit Fault Isolation WARNINGThe following procedures should not be attempted by anyone who has not

CUTMASTER A60Manual 0-4981 SERVICE 5-7NOTEIf replacing or cleaning just the filter element refer to the following illustration for disassembly.8. In

CUTMASTER A60 SERVICE Manual 0-49815-8Optional Two-Stage Filter Replacement6. Slide the replacement Filter Elements into the Filter Assembly, with

CUTMASTER A60Manual 0-4981 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System: Service"

CUTMASTER A60 SERVICE Manual 0-49815T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system

CUTMASTER A60Manual 0-4981 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all re

CUTMASTER A60 PARTS LIST Manual 0-49816-26.04 Replacement Power Supply Parts Qty Description Catalog # 1 Regulator 9-0115* 1 Filter

CUTMASTER A60Manual 0-4981 PARTS LIST 6-36.06 Torch Replacement Parts SL100SV Torch (w/Solenoid on Mounting Tube)Item No. Qty Description Cat