Tweco Quick Fixed Bedienungsanleitung Seite 10

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3-6
Quick fixed automation series torches
SM-QFTORCH
INSTALLATION AND DISASSEMBLY
SECTION 3:
INSTALLATION AND DISASSEMBLY
3.01 Installation
1. Remove the torch and cable assembly from the carton,
and lay the assembly in a straight and untwisted position
on a workbench or floor.
2. Check to ensure all items shown in Figure 2-1 & 2-2
on Page 2-5 are located and identified. If any of the
component parts are missing, please notify the local
Tweco
®
Welding Distributor or Tweco
®
Products Customer
Care Department at 1-800-426-1888.
3. Verify that the overall cable length is correct to fit between
the feeder - torch mount combination.
4. The QF series torch and cable assemblies are furnished
with a 1-5/8” (41,28mm) Ø mounting diameter and can
be keyed in place into a fixture if so desired.
5. Rotate the front sleeve cover to expose the stainless steel
set screw located in the torch block assembly. Insert the
factory supplied 5/32” T-handle allen wrench into the set
screw and rotate counterclockwise until it stops as shown
in Figure 3-1.
ROTATE FRONT SLEEVE COVER
TO EXPOSE SET SCREW, ROTATE
COVER TO CONCEAL SET SCREW
PRIOR TO TORCH OPERATION.
SET SCREW
(5/32" ALLEN KEY
Art # JB-00008
Figure 3-1: Conductor Tube Locking Set Screw
6. Insert the conductor tube assembly into the torch block
assembly. The conductor tube is positively located into
the torch body by the use of two stainless steel alignment
pins.
7. Push the conductor tube assembly into place until the
stainless steel set screw can drive the back plug on the
conductor tube into its locked operating position. The
conductor tube has a machined locating groove around
its rear diameter. This groove will be flush with the front
housing when properly installed as shown in Figure 3-
2.
WHEN CONDUCTOR TUBE IS FULLY SEATED,
GROOVE ON TUBE SHOULD LINE UP WITH
EDGE OF INSULATING SLEEVE.
Art # JB-00009
Figure 3-2: Conductor Tube Installation
8. Remove the gas diffuser, tip, and nozzle from the
conductor tube assembly.
9. The torch and cable assembly comes with the Miller
®
rear
connector plug installed. If the feeder requires a different
rear connector plug, select the correct rear connector
plug for the feeder being used and thread the plug into
the rear of cable assembly. This connection should be
wrench tight.
10. The QF Series torch and cable assemblies are furnished
with R45-116 conduit and the rear connector plugs to
fit this series of conduit. If a different conduit and rear
connector plug is required, refer to Page 8-18 listing the
various conduits that are available.
11. Remove the conduit from the package and uncoil carefully.
CAUTION
Bending or distorting the conduit can cause wire
feed problems.
12. Loosen the set screw located on the Tweco, Panasonic
®
and Lincoln
®
rear connector plug to ensure the conduit will
feed through properly. For Miller
®
style plug, remove the
threaded connector plug nipple from the rear connector
plug on the torch assembly. Refer to Figure 3-3 & 3-4.
SET SCREW
TWECO PLUG
CONDUIT ASSEMBLY
A
rt # JB-00010
Figure 3-3: Conduit Installation with Set Screw
MILLER PLUG
CONDUIT ASSEMBLY
PLUG NIPPLE
A
rt # JB-00011
Figure 3-4: Conduit Installation with Plug Nipple (Miller
®
style)
13. Insert the factory-supplied 5/32” T-handle Allen wrench
through the hole on the aluminum front handle cap,
identified as “Conduit Set Screw” on the label, and rotate
the set screw counterclockwise until it stops rotating.
14. Insert the exposed raw coil end of the conduit, factory
supplied, into the rear connector plug. Feed the conduit
through the gun and conductor tube assembly. If the
conduit attempts to hang up, rotate the conduit liner
counterclockwise while gently pushing.
15. When the conduit is completely through the torch and
conductor tube assembly, seat the brass conduit stop
firmly against the connector plug.
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