Tweco XT-301 Torch Data Bedienungsanleitung

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Manual 0-4826 Rev. AK 8-1 TORCH DATA for AutoCut Basic
Torch Parts Selection
The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to
install for a selected application.
Do not interchange parts. Make sure all torch parts correspond with the
plasma and shield gases in use for the application.
Pre-Setting Power Supply Controls
Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual.
Refer to the cutting charts for the proper cutting parameters for the application.
Recommended Cutting Speeds
Cutting speed depends on material and thickness. The following factors may affect system performance:
Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper
work cable connection; alloying contents of material; cutting table capabilities & accuracy.
This information represents realistic expectations using recommended
practices and well-maintained systems. Actual speeds may vary from
those shown in the charts depending on the alloy content of the selected
material. Voltage ratings may vary depending on the CNC, cutting table,
or height controller.
For complete cutting speed chart data refer to the following pages.
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head.
Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred.
Replace the shield gas distributor regularly to ensure proper performance.
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's
built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and
'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the
preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor-
mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the
ability to transfer the arc to the plate and may cause damage to the tip.
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the gauge ball.
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Inhaltsverzeichnis

Seite 1 - Recommended Cutting Speeds

Manual 0-4826 Rev. AK 8-1 TORCH DATA for AutoCut BasicTorch Parts SelectionThe application will determine which torch parts must be used. Refer to t

Seite 2 - Side Characteristics Of Cut

TORCH DATA for AutoCut Basic 8-12 Manual 0-4826 Rev. AKStainless Steel100AH35 Plasma / N2 ShieldPlasma (H35) Shield (N2) (ga) (in) inch (PSI) (PSI)

Seite 3 - Air Plasma / Air Shield

Manual 0-4826 Rev. AK 8-13 TORCH DATA for AutoCut BasicStainless Steel100AN2 Plasma / H2O ShieldPlasma (N2) Shield (H2O) (ga) (in) inch (PSI) Ball *

Seite 4 - Plasma / Air Shield

TORCH DATA for AutoCut Basic 8-14 Manual 0-4826 Rev. AKAluminum100AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volt

Seite 5 - Art # A-06776

Manual 0-4826 Rev. AK 8-15 TORCH DATA for AutoCut BasicAluminum100AH35 Plasma / N2 ShieldPlasma (H35) Shield (N2) (ga) (in) inch (PSI) (PSI) Volts(

Seite 6

TORCH DATA for AutoCut Basic 8-16 Manual 0-4826 Rev. AKAluminum100AN2 Plasma / H2O ShieldCartridge36-1020Shield Cup36-1016Shield Cap36-1034Shield Gas

Seite 7

Manual 0-4826 Rev. AK 8-17 TORCH DATA for AutoCut BasicPlasma (H35) Shield (N2) (ga) (in) inch (PSI) (PSI) Volts(in)±0.005(ipm)(in)(sec)(in)3/8 0.3

Seite 8

TORCH DATA for AutoCut Basic 8-18 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 9

Manual 0-4826 Rev. AK 8-19 TORCH DATA for AutoCut BasicMaterial Gases UsedConsumable Description100A 55AElectrode36-1071 36-106936-1041 36-1041 36-1

Seite 10 - Art #A-06778

TORCH DATA for AutoCut Basic 8-20 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 11 - Art # A-06780

Manual 0-4826 Rev. AK 8-23 TORCH DATA for AutoCut BasicMild Steel200AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volt

Seite 12 - Art # A-04864

TORCH DATA for AutoCut Basic 8-2 Manual 0-4826 Rev. AKOhmic sensing is not recommended with water shield. Water on the plate interferes electrically

Seite 13

TORCH DATA for AutoCut Basic 8-24 Manual 0-4826 Rev. AKMild Steel200AO2 Plasma / Air ShieldPlasma (O2) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts

Seite 14 - Art # A-06789

Manual 0-4826 Rev. AK 8-25 TORCH DATA for AutoCut BasicStainless Steel200AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI)

Seite 15

TORCH DATA for AutoCut Basic 8-26 Manual 0-4826 Rev. AKStainless Steel200AH35 Plasma / N2 Shield **36-1273Shield Cup 36-1016Shield GasDistributorTip3

Seite 16 - This Page Intentionally Blank

Manual 0-4826 Rev. AK 8-27 TORCH DATA for AutoCut BasicShield CapShield Gas DistributorTip36-1039 36-1273 36-1064Plasma (N2) Shield (H2O)*(ga) (in) i

Seite 17 - Auto-Cut Basic

TORCH DATA for AutoCut Basic 8-28 Manual 0-4826 Rev. AKAluminum200AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts(

Seite 18

Manual 0-4826 Rev. AK 8-29 TORCH DATA for AutoCut BasicAluminum200AH35 Plasma / N2 Shield **36-1273Shield Cup 36-1016Shield GasDistributorTip36-1058A

Seite 19 - Art # A-06989

TORCH DATA for AutoCut Basic 8-30 Manual 0-4826 Rev. AKShield CapShield Gas DistributorTip36-1039 36-1273 36-1064Plasma (N2) Shield (H2O)*(ga) (in) i

Seite 20 - Art # A-07613

Manual 0-4826 Rev. AK 8-31 TORCH DATA for AutoCut BasicShield CapShield Gas Di st ri but orTipPlasma (N2) Shield (H2O)*(ga) (in) inch (PSI) (Ball) Vo

Seite 21 - Air Plasma / Air Shield

TORCH DATA for AutoCut Basic 8-32 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 22 - Shield **

Manual 0-4826 Rev. AK 8-33 TORCH DATA for AutoCut BasicMaterial Gases UsedConsumable Description200A 100A 55AElectrode36-1085 36-1071 36-106936-104

Seite 23 - O Shield

Manual 0-4826 Rev. AK 8-5 TORCH DATA for AutoCut BasicMild Steel,55AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) V

Seite 24 - Aluminum

TORCH DATA for AutoCut Basic 8-34 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 25

Manual 0-4826 Rev. AK 8-37 TORCH DATA for AutoCut BasicMild Steel300AAir Plasma / Air Shield Shield CapShield Gas DistributorTip36-1037 36-1283 36-10

Seite 26

TORCH DATA for AutoCut Basic 8-38 Manual 0-4826 Rev. AKStainless Steel300AAir Plasma / Air Shield Shield CapShield Gas DistributorTip36-1037 36-1283

Seite 27 - Make Copies as Desired

Manual 0-4826 Rev. AK 8-39 TORCH DATA for AutoCut BasicAluminum300AAir Plasma / Air Shield Shield CapShield Gas DistributorTip36-1037 36-1283 36-1050

Seite 28

TORCH DATA for AutoCut Basic 8-40 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 29

Manual 0-4826 Rev. AK 8-41 TORCH DATA for AutoCut BasicShield CapShield Gas DistributorTipPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts

Seite 30

TORCH DATA for AutoCut Basic 8-42 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 31

Manual 0-4826 Rev. AK 8-43 TORCH DATA for AutoCut BasicMaterial Gases UsedConsumable Description300A 200A 100A 55APlasma Gas Distributor36-1044 Air/

Seite 32

TORCH DATA for AutoCut Basic 8-44 Manual 0-4826 Rev. AKThis Page Intentionally Blank

Seite 33

Manual 0-4826 Rev. AK 8-47 TORCH DATA for AutoCut BasicTORCH REPLACEMENT PARTSReturnsIf a product must be returned for service, contact your authoriz

Seite 34

TORCH DATA for AutoCut Basic 8-6 Manual 0-4826 Rev. AKMild Steel55AO2 Plasma / Air ShieldPlasma (O2) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts

Seite 35

TORCH DATA for AutoCut Basic 8-48 Manual 0-4826 Rev. AKCartridge Assembly (36-1022) Consumables2x-100536-100736-102336-1022Art # A-09243Shield CupBaf

Seite 36

Manual 0-4826 Rev. AK 8-49 TORCH DATA for AutoCut BasicArt # A-06980Torch ClampCoolant ReturnCheck Valve and ConnectorGPositioning TubeREnd CapO-Ring

Seite 37 - Auto-Cut-300-O2

TORCH DATA for AutoCut Basic 8-50 Manual 0-4826 Rev. AKConsumables O-Ring Selection ChartArt # A-0782636-103436-105136-106036-106936-1078O-Ring 9-903

Seite 38

Manual 0-4826 Rev. AK 8-51 TORCH DATA for AutoCut BasicPATENT INFORMATIONXTXTXTXTXTTMTMTMTMTM-301 Plasma Cutting -301 Plasma Cutting -301 Plasma Cutt

Seite 39 - TORCH REPLACEMENT PARTS

TORCH DATA for AutoCut Basic 8-52 Manual 0-4826 Rev. AKXTXTXTXTXTTMTMTMTMTM-301 Plasma Cutting -301 Plasma Cutting -301 Plasma Cutting -301 Plasma Cu

Seite 40 - Cartridge Assembly

Manual 0-4826 Rev. AK 8-7 TORCH DATA for AutoCut BasicPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts(in)±0.005(ipm) (in) (sec) (in)21 0

Seite 41 - Art # A-06980

TORCH DATA for AutoCut Basic 8-8 Manual 0-4826 Rev. AKAluminum55AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts(

Seite 42 - Art # A-07826

Manual 0-4826 Rev. AK 8-9 TORCH DATA for AutoCut BasicMild Steel100AAir Plasma / Air ShieldPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Vol

Seite 43 - PATENT INFORMATION

TORCH DATA for AutoCut Basic 8-10 Manual 0-4826 Rev. AKMild Steel100AO2 Plasma / Air ShieldPlasma (O2) Shield (Air) (ga) (in) inch (PSI) (PSI) Vol

Seite 44

Manual 0-4826 Rev. AK 8-11 TORCH DATA for AutoCut BasicPlasma (Air) Shield (Air) (ga) (in) inch (PSI) (PSI) Volts(in)±0.005(ipm)(in)(sec)(in)16 0.0

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