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Manual 0-4730 Rev. AF 8-1 TORCH DATA
8. TORCH OPERATION
Torch Parts Selection
The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to
install for a selected application.
CAUTION
Do not interchange parts. Make sure all torch parts correspond with the plasma and shield
gases in use for the application.
Pre-Setting Power Supply Controls
Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual.
Refer to the cutting charts for the proper cutting parameters for the application.
Recommended Cutting Speeds
Cutting speed depends on material and thickness. The following factors may affect system performance:
Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper
work cable connection; alloy content of material; cutting table capabilities & accuracy.
NOTE
This information represents realistic expectations using recommended practices and well-
maintained systems. Actual speeds may vary from those shown in the charts depending on
the alloy content of the selected material. Voltage ratings may vary depending on the CNC,
cutting table, or height controller.
For complete cutting speed chart data refer to the following pages.
Consumables Notes
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head.
Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred.
Replace the shield gas distributor regularly to ensure proper performance.
Operational Notes
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's
built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and
'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the
preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor-
mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the
ability to transfer the arc to the plate and cause damage to the tip.
Notes on Chart Measurements
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the gauge ball.
Ohmic Sensing
Ohmic sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic
sensing circuit.
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Inhaltsverzeichnis

Seite 1 - 8. TORCH OPERATION

Manual 0-4730 Rev. AF 8-1 TORCH DATA8. TORCH OPERATIONTorch Parts SelectionThe application will determine which torch parts must be used. Refer

Seite 2 - Underwater Cutting

Manual 0-4730 Rev. AF 8-10 TORCH DATACartridge21-1020Electrode21-1078PlasmaGas Distributor21-1041Tip21-1060Shield Cap21-1034Shield Cup21-1016Art # A

Seite 3 - Plasma / O

Manual 0-4730 Rev. AF 8-11 TORCH DATAStainless Steel50AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1078PlasmaGas Distributor21-1041Tip21-1060S

Seite 4 - Plasma / Air Shield

Manual 0-4730 Rev. AF 8-12 TORCH DATAStainless Steel70AAir Plasma / Air ShieldCartridge21-1020Electrode21-1079PlasmaGas Distributor21-1041Tip21-1061

Seite 5

Manual 0-4730 Rev. AF 8-13 TORCH DATAStainless Steel70AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1084PlasmaGas Distributor21-1041Tip21-1064S

Seite 6 - Art # A-04028

Manual 0-4730 Rev. AF 8-14 TORCH DATACartridge21-1020Electrode21-1080PlasmaGas Distributor21-1041Tip21-1062Shield Cap21-1036Shield Cup21-1016Art # A

Seite 7 - Art # A-07665

Manual 0-4730 Rev. AF 8-15 TORCH DATAStainless Steel100AN2 Plasma / H20 ShieldCartridge21-1020Electrode21-1089PlasmaGas Distributor21-1041Tip21-1053

Seite 8

Manual 0-4730 Rev. AF 8-16 TORCH DATACartridge21-1020Electrode21-1077PlasmaGas Distributor21-1045Tip21-1059Shield Cap21-1033Shield Cup21-1016Art # A

Seite 9

Manual 0-4730 Rev. AF 8-17 TORCH DATAAluminum30AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1077PlasmaGas Distributor21-1045Tip21-1059Shield

Seite 10 - Art # A-04029

Manual 0-4730 Rev. AF 8-18 TORCH DATACartridge21-1020Electrode21-1078PlasmaGas Distributor21-1041Tip21-1060Shield Cap21-1034Shield Cup21-1016Art # A

Seite 11

Manual 0-4730 Rev. AF 8-19 TORCH DATACartridge21-1020Electrode21-1078PlasmaGas Distributor21-1041Tip21-1060Shield Cap21-1034Shield Cup21-1016Art # A

Seite 12 - Air Plasma / Air Shield

Manual 0-4730 Rev. AF 8-2 TORCH DATADirection of CutThe plasma gas stream swirls as it leaves the torch to maintain a stable arc column. This swirl

Seite 13 - O Shield

Manual 0-4730 Rev. AF 8-20 TORCH DATACartridge21-1020Electrode21-1079PlasmaGas Distributor21-1041Tip21-1061Shield Cap21-1035Shield Cup21-1016Art # A

Seite 14 - H35 Plasma / N

Manual 0-4730 Rev. AF 8-21 TORCH DATAAluminum70AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1084PlasmaGas Distributor21-1041Tip21-1064Shield C

Seite 15 - 0 Shield

Manual 0-4730 Rev. AF 8-22 TORCH DATACartridge21-1020Electrode21-1080PlasmaGas Distributor21-1041Tip21-1062Shield Cap21-1036Shield Cup21-1016Art # A

Seite 16 - Art # A-04498

Manual 0-4730 Rev. AF 8-23 TORCH DATAAluminum100AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1089PlasmaGas Distributor21-1041Tip21-1053Shield

Seite 17

Manual 0-4730 Rev. AF 8-24 TORCH DATATORCH PARTS LISTReturnsIf a product must be returned for service, contact your authorized distributor. Materia

Seite 18 - Aluminum

Manual 0-4730 Rev. AF 8-25 TORCH DATATorch Replacement PartsDescription Catalog NumberTorch Head Assembly 21-1002Coolant Check Valve Assembly 9-4846

Seite 19

Manual 0-4730 Rev. AF 8-26 TORCH DATAConsumables O-Rings (up to 150 Amps)O-Ring 9-9039Shield Cap Tips Up to 100 Amps ElectrodeO-Ring

Seite 20

Manual 0-4730 Rev. AF 8-27 TORCH DATAPATENT INFORMATIONXTTM-300 Plasma Cutting Torch PatentsThe following parts are covered under U.S. and Foreign P

Seite 21

Manual 0-4730 Rev. AF 8-28 TORCH DATAXT-300TM Plasma Cutting Torch Patents ContinuedThe following parts are covered under U.S. and Foreign Patents a

Seite 22

Manual 0-4730 Rev. AF 8-3 TORCH DATAMild Steel30AO2 Plasma / O2 ShieldCartridge21-1020Electrode21-1068PlasmaGas Distributor21-1040Tip21-1050Shield C

Seite 23

Manual 0-4730 Rev. AF 8-4 TORCH DATAMild Steel50AO2 Plasma / Air ShieldCartridge21-1020Electrode21-1069PlasmaGas Distributor21-1041Tip21-1051Shield

Seite 24 - TORCH PARTS LIST

Manual 0-4730 Rev. AF 8-5 TORCH DATAMild Steel70AO2 Plasma / Air Shield With XTL Torch Valve Assembly*Cartridge21-1020Electrode21-1170PlasmaGas Dis

Seite 25 - Torch Replacement Parts

Manual 0-4730 Rev. AF 8-6 TORCH DATAMild Steel85AAir Plasma / Air ShieldShieldGas Distributor21-1272Cartridge21-1020Electrode21-1071PlasmaGas Distri

Seite 26 - Assembly sequence:

Manual 0-4730 Rev. AF 8-7 TORCH DATAMild Steel100AO2 Plasma / Air Shield With XTL Torch Valve Assembly*ShieldGas Distributor21-1272Cartridge21-1020

Seite 27 - PATENT INFORMATION

Manual 0-4730 Rev. AF 8-8 TORCH DATAStainless Steel30AAir Plasma / Air ShieldCartridge21-1020Electrode21-1077PlasmaGas Distributor21-1045Tip21-1059S

Seite 28

Manual 0-4730 Rev. AF 8-9 TORCH DATAStainless Steel30AN2 Plasma / H2O ShieldCartridge21-1020Electrode21-1077PlasmaGas Distributor21-1045Tip21-1059Sh

Verwandte Modelle: 100 Torch

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