Tweco PakMaster 100XL Plus Bedienungsanleitung

Manual No. 0-2784August 23, 1999Operating ManualA-02464Air Plasma CuttingPower Supply (CE)

GENERAL INFORMATION 4 Date 6/22/99• Les sortes de gaz et de fumée provenant de l’arc deplasma dépendent du genre de métal utilisé, desrevêtements se t

Date: 6/22/99 5 GENERAL INFORMATION• Utilisez la nuance de lentille qui est suggèrée dansle recommendation qui suivent ANSI/ASC Z49.1:Nuance Minimum

GENERAL INFORMATION 6 Date 6/22/9914. Norme AWSF4.1 de l’Association Américaine deSoudage, RECOMMANDATIONS DE PRA-TIQUES SURES POUR LA PRÉPARATION À

Date: 6/22/99 7 GENERAL INFORMATION1.07 Declaration of ConformityManufacturer: Thermal Dynamics CorporationAddress: Industrial Park #2West Lebanon, N

GENERAL INFORMATION 8 Date 6/22/991.08 Statement of WarrantyLIMITED WARRANTY: Thermal Dynamics® Corporation (hereinafter “Thermal”) warrants that it

Manual 0-2784 9 SECTION 2: INTRODUCTIONSECTION 2:INTRODUCTION2.01 Scope of ManualThis manual contains descriptions, operating instructions,and basic

SECTION 2: INTRODUCTION 10 Manual 0-278410. Overall DimensionsOverall dimensions are with handle, lead wrapbracket, and gas regulator/filter assembly

Manual 0-2784 11 SECTION 3: INSTALLATION PROCEDURESSECTION 3:INSTALLATIONPROCEDURES3.01 IntroductionNOTEDepending on how the system was ordered, some

SECTION 3: INSTALLATION PROCEDURES 12 Manual 0-2784• If using a fork lift vehicle, place and secure unit on aproper skid before transporting.• This

Manual 0-2784 13 SECTION 3: INSTALLATION PROCEDURES3. Install the barbed fitting as shown below.4. Tighten the barbed fitting.5. Place an adjustabl

WARNINGWARNINGRead and understand this entire Operating Manual and youremployer’s safety practices before installing, operating, orservicing the equip

SECTION 3: INSTALLATION PROCEDURES 14 Manual 0-2784CAUTIONPressure should be set at 100 psi (6.9 bar) at thehigh pressure gas cylinder regulator.a. R

Manual 0-2784 15 SECTION 3: INSTALLATION PROCEDURES4. Feed the end of the torch leads through the hole in thefront panel in the following order:• Co

SECTION 3: INSTALLATION PROCEDURES 16 Manual 0-27843.09 Tip Saver/Drag Cut SensingCircuitThis power supply is equipped with a Tip Saver/DragCut Sensi

Manual 0-2784 17 SECTION 4: OPERATIONSECTION 4:OPERATION4.01 IntroductionThis section provides a description of the Power Supplyoperating controls an

SECTION 4: OPERATION 18 Manual 0-27843. RUN/SET/LATCH SwitchRUN position is used for general torch operation(torch switch must be held). SET positio

Manual 0-2784 19 SECTION 4: OPERATION3. Gas Pressure Regulator/Filter AssemblyPressure regulator to adjust the input gas pressure tothe Power Supply.

SECTION 4: OPERATION 20 Manual 0-27845. Place RUN/SET/LATCH switch to RUN mode.a. Gas flow stops.b. GAS indicator turns OFF.6. Protect eyes and pr

Manual 0-2784 21 SECTION 4: OPERATIONB. Check primary power source as follows:1. Check the power source for proper input voltage. Makesure the inpu

SECTION 4: OPERATION 22 Manual 0-2784Kerf WidthCut SurfaceBevel AngleTop EdgeRoundingCut SurfaceDrag LinesDrossBuild-UpTopSpatterA-00007Figure 4-9 Cu

Manual 0-2784 23 SECTION 5: SERVICESECTION 5:CUSTOMER/OPERATORSERVICE5.01 IntroductionThis section describes basic maintenance procedures per-formabl

Purchase DatePower SupplyTorchRecord Serial Numbers For Warranty Purposes

SECTION 5: SERVICE 24 Manual 0-27843. Disconnect gas supply hose from barbed fitting.4. Turn the Cover counterclockwise and remove itfrom the Filter

Manual 0-2784 25 SECTION 5: SERVICEDross present on top of the plate (top spatter), is normallycaused by a slow torch travel speed or too high of a to

SECTION 5: SERVICE 26 Manual 0-2784B. AC Power Indicator OFF1. Switch at customer's main power panel in OFF posi-tion.a. Close main power pane

Manual 0-2784 27 SECTION 5: SERVICEI. AC POWER indicator ON; Fans operate; No gasflow1. Gas not connected or pressure too lowa. Check source for

SECTION 5: SERVICE 28 Manual 0-2784Internal Fuse0.8 Amps, 600VA-02613EMC FilterFigure 5-4 Internal Fuse Location

Manual 0-2784 29 SECTION 6: PARTS LISTSSECTION 6:PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all replac

SECTION 6: PARTS LISTS 30 Manual 0-27846.03 Complete Power Supply ReplacementPower Supply includes work cable, input cable, pressure regulator/air fi

Manual 0-2784 31 APPENDIXAPPENDIX I: INPUT WIRING REQUIREMENTSNOTESThe table above is based on the following output current & voltage: 140VDC @

APPENDIX 32 Manual 0-2784APPENDIX II: SEQUENCE OF OPERATION(BLOCK DIAGRAM)ACTIONON/OFF switchto OFFRESULTAll indicators off.Power supply fans off.AC

Manual 0-2784 33 APPENDIXThis Page is Blank

APPENDIX 34 Manual 0-2784APPENDIX III: SYSTEM SCHEMATICA-02639INRUSHGASGASSOLINRUSH(5)

Manual 0-2784 35 APPENDIXA-026398/23/99OKOK TOMOVEABEC8397 HAS08/23/99

APPENDIX 36 Manual 0-2784

TABLE OF CONTENTSSECTION 1:GENERAL INFORMATION ... 11.0

TABLE OF CONTENTS (continued)SECTION 6:PARTS LISTS...

Date: 6/22/99 1 GENERAL INFORMATIONSECTION 1:GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cautions, and warning

GENERAL INFORMATION 2 Date 6/22/99• Install and maintain equipment according to NECcode, refer to item 9 in Subsection 1.03, Publica-tions.• Disconnec

Date: 6/22/99 3 GENERAL INFORMATION8. NFPA Standard 51, OXYGEN-FUEL GAS SYSTEMSFOR WELDING, CUTTING AND ALLIED PRO-CESSES, obtainable from the Nation