Tweco 30 O2 Auto-Cut Bedienungsanleitung

600 V400 V460 V208-230 V400300AMP3PHASEV (CE)Art# A-08584AUTO-CUT™PLASMA CUTTING SYSTEMOperating ManualRev: AL Issue Date: July 6, 2012 Ma

1-2Manual 0-4818 Auto-Cut 3002AUTOCUT 30O2• Provide a fire watch when working in an area where fire hazardsmay exist.• Hydrogen gas may be formed and

Manual No. 0-4818 Auto-Cut 30026-12 Parts List6.11 Power Supply Replacement PartsItem # Qty Description Catalog #3 Inverter Module 208/230V 9-9360D3 I

Manual No. 0-4818 Auto-Cut 30026-13 Parts List6.12 Power Supply Replacement Parts - Right Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-14 Parts List6.13 Power Supply Replacement Parts - Left Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-15 Parts List6.14 Power Supply Replacement Parts - Left Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-16 Parts List6.15 Power Supply Replacement Parts - Right Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-17 Parts List6.16 Power Supply Replacement Parts - Right Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-18 Parts List6.17 Command & Control Module Type 2 - Replacement PartsItem # Qty Description Catalog #1 1 Assemb

Manual No. 0-4818 Auto-Cut 30026-19 Parts ListThis page is blank intentionally.

Manual No. 0-4818 Auto-Cut 30026-20 Parts List6.18 Gas Control Module (GCM-2000) Replacement PartsItem # Qty Description Catalog #1 3 Solenoid 9-93932

Manual No. 0-4818 Auto-Cut 30026-21 Parts ListArt # A-06894_AB101341113339PREFLOWH2OMISTPLASMASHIELDPRESSUREPLASMAPOWER SUPPLYGASFLOWENABLEDISABLEGASM

AUTOCUT 30O21-3Manual 0-4818 Auto-Cut 3002THAT HAVE HELD HAZARDOUS SUBSTANCES, obtainablefrom the American Welding Society, 550 N.W. LeJeune Rd,Miami,

Manual No. 0-4818 Auto-Cut 30026-22 Parts ListArt # A-069241234567 891011Outlet SideInlet Side6.19 Torch Valve Assembly Replacement PartsItem # Qty De

Manual No. 0-4818 Auto-Cut 30026-23 Parts List6.20 Remote Arc Starter (RAS-1000) Replacement PartsItem # Qty Description Catalog #1 1 Harness, Interna

Manual No. 0-4818 Auto-Cut 30026-24 Parts List6.21 Remote Arc Starter (RAS-1000) Replacement PartsItem # Qty Description Catalog #1 1 Retainer, ABS Wa

Manual 0-4818 Auto-Cut 30027-1 TORCH MAINTENANCESECTION 7: TORCH MAINTENANCE7.01 Consumable Removal1. Use the cartridge tool to hold the Shield

Manual 0-4818 Auto-Cut 30027-2 TORCH MAINTENANCE7.02 O-Ring LubricationLubricate all three O-Rings on the Cartridge Assembly and three of the four O-

Manual 0-4818 Auto-Cut 30027-3 TORCH MAINTENANCE7.03 Parts WearReplace the Gas Distributor if it is charred or cracked.Replace the Gas Distributor if

Manual 0-4818 Auto-Cut 30027-4 TORCH MAINTENANCEAmperage Plasma Gas Recommended Wear Depth for

Manual 0-4818 Auto-Cut 3002A-1 APPENDIXAPPENDIX 1: Remote Arc Starter Schematic5544332211D DC CB BA ANEG (from PS)120 VAC120 VAC RETCHASSIS GNDPILO

Manual 0-4818 Auto-Cut 3002A-2 APPENDIXAPPENDIX 2: Gas Control and Torch Valve SchematicArt # A-07022_AC5544 3DCBA(56)24 VAC RET(21)(38)(52)(57)(39

Manual 0-4818 Auto-Cut 3002A-3 APPENDIXArt # A-07022_AC3 2211DCBA(49)(48)(46)(47)(43)(43)(41)(41)(45)(45)(42)(42)(44)(40)(40)(40)(40)(40)(40)(40)(40)

1-4Manual 0-4818 Auto-Cut 3002AUTOCUT 30O2• Réparez ou remplacez toute pièce usée ou endommagée.• Prenez des soins particuliers lorsque la zone de tra

Manual 0-4818 Auto-Cut 3002A-4 APPENDIXAPPENDIX 3: Gas Control Module Plumbing DiagramArt # A-07577_ABAIR N2 O2 H35 F5 SOL1 SOL2 SOL3 SOL8 SOL9 SOL10

Manual 0-4818 Auto-Cut 3002A-5 APPENDIXJ13Art # A-07621J1J13F12F11F8F15F17F7F16F9F13F14F10J12TP10TP9TP8F5F3F1F2F4F6TP1J6J7J11TP11TP12TP13TP15TP14TP16

Manual 0-4818 Auto-Cut 3002A-6 APPENDIXAPPENDIX 5: CCM Input / Output PCB LayoutH1J4U61TP11TP10TP9TP1TP3TP6TP4TP7TP5TP2TP84423221U4121SW3C18D10R69C1

Manual 0-4818 Auto-Cut 3002A-7 APPENDIXAPPENDIX 6: CNC - Control Module PCB ConnectionsH1H1C75C75C79C79C41C41R149R149R144R144R148R148R103R103C11C11U

Manual 0-4818 Auto-Cut 3002A-8 APPENDIXThis page intentionally blank

Manual 0-4818 Auto-Cut 3002A-9 APPENDIXAPPENDIX 7: CNC - Control Module PCB ConnectionsArt # A-04900TB1-1 E-Stop (Com)TB1-2 E-StopTB1-3TB1-4

Manual 0-4818 Auto-Cut 3002A-10 APPENDIXCNC functions.CNC I/O circuits provide at least 1000V galvanic isolation from the plasma power supply.While t

Manual 0-4818 Auto-Cut 3002A-11 APPENDIXCNC Input / Output DescriptionsE-Stop input— Requires closed connection rated for 35ma. @ 20VDC for unit to o

Manual 0-4818 Auto-Cut 3002A-12 APPENDIX123456789Remote Analog Current Control (+)J15 CNC14 pin CPCrear panelRemote Analog Current Control (-)Divide

Manual 0-4818 Auto-Cut 3002A-13 APPENDIXThis page intentionally blank

AUTOCUT 30O21-5Manual 0-4818 Auto-Cut 3002d’autres problèmes de reproduction. Il faut se laver les mains aprèsIl faut se laver les mains aprèsIl faut

Manual 0-4818 Auto-Cut 3002A-14 APPENDIXAPPENDIX 8: Schematic, 230-460V UnitArt # A-08267_AC1122334455ABCDEF-15VINPUT_NG+5VGND+15V+15VGND_CTEMP_C+15V

Manual 0-4818 Auto-Cut 3002A-15 APPENDIXArt # A-08267_AC667788991010ABCDEFN2P1+12V-12VSIGNALCOMMONI_sensePIref_GGNDWP_enaGNDWIsense_W-15Vw+15Vw+15Vw-

Manual 0-4818 Auto-Cut 3002A-16 APPENDIXArt # A-08268_AB1122334455ABCDEFAC13V @ 2AAC200V @ 3AAC120V @ 1A/PUMP+15V+15V/FAN/RAS+15VCOM230460COM230460

Manual 0-4818 Auto-Cut 3002A-17 APPENDIXArt # A-08268_AB667788991010ABCDEFPOT HI (GCM1000)POT WIPER (GCM1000)POT LOW (GCM 1000)PLASMA ENABLEPRESS OK

Manual 0-4818 Auto-Cut 3002A-18 APPENDIXAPPENDIX 9: Schematic, CCC 400V UnitArt # A-08269_AB1122334455ABCDEF-15VINPUT_NG+5VGND+15V+15VGND_CTEMP_C+15V

Manual 0-4818 Auto-Cut 3002A-19 APPENDIXArt # A-08269_AB667788991010ABCDEFN2P1+12V-12VSIGNALCOMMONI_sensePIref_GGNDWP_enaGNDWIsense_W-15Vw+15Vw+15Vw-

Manual 0-4818 Auto-Cut 3002A-20 APPENDIXArt # A-08270_AB1122334455ABCDEFAC13V @ 2AAC200V @ 3AAC120V @ 1A/PUMP+15V+15V/FAN/RAS+15VCOM200400COM200400

Manual 0-4818 Auto-Cut 3002A-21 APPENDIXArt # A-08270_AB667788991010ABCDEFPOT HI (GCM1000)POT WIPER (GCM1000)POT LOW (GCM 1000)PLASMA ENABLEPRESS OK

Manual 0-4818 Auto-Cut 3002A-22 APPENDIXAPPENDIX 10: Schematic, CE 400V Unit1122334455ABCDEF-15VINPUT_NG+5VGND+15V+15V+15VMISSING_PHASE400200COMCOM_A

Manual 0-4818 Auto-Cut 3002A-23 APPENDIX667788991010ABCDEFN2P1+12V-12VSIGNALCOMMONI_sensePIref_GGNDWP_enaGND_CTEMP_CGNDWIsense_W-15Vw+15Vw+15Vw-15VwI

1-6Manual 0-4818 Auto-Cut 3002AUTOCUT 30O2ET TUYAUX AYANT RENFERMÉ DES PRODUITS DANGEREUX , disponible auprès de la American Welding Society, 550 N.W.

Manual 0-4818 Auto-Cut 3002A-24 APPENDIXAPPENDIX 10: Schematic, CE 400V Unit Cont.1122334455ABCDEFAC13V @ 2AAC200V @ 3AAC120V @ 1A/PUMP+15V+15V/FA

Manual 0-4818 Auto-Cut 3002A-25 APPENDIX667788991010ABCDEFPOT HI (GCM1000)POT WIPER (GCM1000)POT LOW (GCM 1000)PLASMA ENABLEPRESS OK (GCM 1000)PLASMA

Manual 0-4818 Auto-Cut 3002A-26 APPENDIXAPPENDIX 11: Schematic, CSA 600V Unit1122334455ABCDEF-15VINPUT_NG+5VGND+15V+15VGND_CTEMP_C+15VMISSING_PHASE/

Manual 0-4818 Auto-Cut 3002A-27 APPENDIX667788991010ABCDEF+12V-12VSIGNALCOMMONI_sensePIref_GGNDWP_enaGNDWIsense_W-15Vw+15Vw+15Vw-15VwIsense_WGNDPI_se

Manual 0-4818 Auto-Cut 3002A-28 APPENDIXAPPENDIX 11: Schematic, CSA 600V Unit Cont.1122334455ABCDEFAC13V @ 2AAC200V @ 3AAC120V @ 1A/PUMP+15V+15V/FA

Manual 0-4818 Auto-Cut 3002A-29 APPENDIX667788991010ABCDEFPOT HI (GCM1000)POT WIPER (GCM1000)POT LOW (GCM 1000)PLASMA ENABLEPRESS OK (GCM 1000)PLASMA

Manual 0-4818 Auto-Cut 3002A-30 APPENDIXAPPENDIX 12: Publication HistoryCover Date Rev. Change(s)Dec. 10, 2007 AA First issueJan. 14, 2008 AB Added

This Page Intentionally Blank

THE AMERICASDenton, TX USAU.S. Customer CarePh: 1-800-426-1888 (tollfree)Fax: 1-800-535-0557 (tollfree)International Customer CarePh: 1-940-381-121

AUTOCUT 30O21-7Manual 0-4818 Auto-Cut 30021.08 Statement of WarrantyLIMITED WARRANTY: Thermal Dynamics® Corporation (hereinafter “Thermal”) warrants

Australia Terms of Warranty – 2012Effective 1st January 2012, all warranties against defects (also known as a manufacturer’s warranty) supplied with

Manual No. 0-4818 Auto-Cut 30022-1 SPECIFICATIONSSECTION 2: SPECIFICATIONS2.01 General Description Of The SystemA typical Auto-Cut® 30O2 system config

Manual No. 0-4818 Auto-Cut 30022-2 SPECIFICATIONS2.06 Specifications & Electrical RequirementsMax OCV (U0) 380 vdcMinimum Output Current 10 AmpsMa

Manual No. 0-4818 Auto-Cut 30022-3 SPECIFICATIONS2.08 Power Supply DimensionsArt # A-0693933 inch 840 mm27 inch 680 mm37.75 inch 960 mm52.25 inch1030

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Dynamics product. We areproud to have you as our customer and will strive to provide y

Manual No. 0-4818 Auto-Cut 30022-4 SPECIFICATIONS2.09 Power Supply Rear Panel FeaturesTerminal Cover Support PanelCustomer Access WiringCoolant TankCo

Manual No. 0-4818 Auto-Cut 30022-5 SPECIFICATIONS2.10 Gas SpecificationsThe customer will provide all gases and pressure regulators. Gases must be of

Manual No. 0-4818 Auto-Cut 30022-6 SPECIFICATIONS2.12 XTTM-301 Torch SpecificationsA. Torch Dimensions2.25"57.15 mm2.0"50.8 mm2.39"60.8

Manual No. 0-4818 Auto-Cut 30022-7 SPECIFICATIONSB. Torch Gas Leads LengthsFeet Meters10 3.0515 4.625 7.650 15.275 22.8100 30.4125 38.2150 45.7175 53

Manual No. 0-4818 Auto-Cut 30022-8 SPECIFICATIONSThis Page Intentionally Blank

Manual No. 0-4818 Auto-Cut 30023-1 INSTALLATIONSECTION 3: INSTALLATION3.01 Installation RequirementsElectric SupplyThe electrical supply network, the

Manual No. 0-4818 Auto-Cut 30023-2 INSTALLATION3.02 System LayoutRefer to section 3.05 for ground connections and ground cables.Primary powerCNCRemote

Manual No. 0-4818 Auto-Cut 30023-3 INSTALLATION3.03 Cables & Leads IdentificationGreen / Yellow # 4 AWGGreen / Yellow 1/0 (50 mm )AGreenRedArt

Manual No. 0-4818 Auto-Cut 30023-4 INSTALLATION3.04 Lift the Power SupplyWARNINGSDo not touch live electrical parts.Disconnect input power conductors

Manual No. 0-4818 Auto-Cut 30023-5 INSTALLATION3.05 Primary Power ConnectionsThe primary power cable must be supplied by the end user and connected to

!WARNINGSRead and understand this entire Manual and your employer’s safety practices beforeinstalling, operating, or servicing the equipmen

Manual No. 0-4818 Auto-Cut 30023-6 INSTALLATIONCheck / Adjust Input Voltage Configuration1. The 230/460VAC power supply includes a voltage configurati

Manual No. 0-4818 Auto-Cut 30023-7 INSTALLATIONConnect Input Power and System Ground Cables1. Carefully cut back the outer sheath on the primary input

Manual No. 0-4818 Auto-Cut 30023-8 INSTALLATION0 - 10 ft (0 - 3 m) Ideal20 ft (6 m) Maximum1/0Ground CablePower Supply‘Star’GroundEarth Ground Rod1/0

Manual No. 0-4818 Auto-Cut 30023-9 INSTALLATION0 - 10 ft (0 - 3 m) Ideal20 ft (6 m) Maximum1/0Ground CableCustomer Supplied#4 AWG Ground (F)(Factory I

Manual No. 0-4818 Auto-Cut 30023-10 INSTALLATION3.06 Ground ConnectionsA. Electromagnetic Interference (EMI)Pilot arc starting generates a certain amo

Manual No. 0-4818 Auto-Cut 30023-11 INSTALLATIONC. Creating An Earth Ground1. To create a solid, low resistance, earth ground, drive a 1/2 in (12 mm)

Manual No. 0-4818 Auto-Cut 30023-12 INSTALLATION3.07 Connect Work Cable and Pilot and Negative / Torch Leads1. Pass the ends of the work cable and pil

Manual No. 0-4818 Auto-Cut 30023-13 INSTALLATION3.08 Connect Coolant Leads1. Connect the color-coded coolant hoses to the coolant connections on the p

Manual No. 0-4818 Auto-Cut 30023-14 INSTALLATION3.09 Connect Control Cables for CNC, Remote Arc Starter, and GCM1. Connect one end of each cable to th

Manual No. 0-4818 Auto-Cut 30023-15 INSTALLATION3.10 Connect Fiber Optic Cable to CCM1. Remove the strain relief securing nut from the strain relief

This page intentionally blank

Manual No. 0-4818 Auto-Cut 30023-16 INSTALLATION3.11 Set Switches on the Command - Control ModuleRemove the power supply right side. Set switches on

Manual No. 0-4818 Auto-Cut 30023-17 INSTALLATION CAUTIONPrinted circuit boards in the Command - Control Module are static - sensitive. Discharge an

Manual No. 0-4818 Auto-Cut 30023-18 INSTALLATION3.12 Height Control ConnectionsThe terminal strip has Arc Volts (-) connection to power supply negativ

Manual No. 0-4818 Auto-Cut 30023-19 INSTALLATION3.13 Install Gas Control ModuleThe Gas Control Module must be installed in a suitable location where i

Manual No. 0-4818 Auto-Cut 30023-20 INSTALLATIONPreparation1. Remove the screws securing the Cover Panel to the Module.2. Remove the Cover from the Mo

Manual No. 0-4818 Auto-Cut 30023-21 INSTALLATION3.14 Connect Fiber Optic Cable to Gas Control Module1. Install the through-hole protector for the fibe

Manual No. 0-4818 Auto-Cut 30023-22 INSTALLATION3. Insert the fiber-optic cable connector into the receptacle on the vertically-mounted circuit board

Manual No. 0-4818 Auto-Cut 30023-23 INSTALLATION3.15 Connect Control, Input, and Outputs to Gas Control Module1. Make all other connections to the rea

Manual No. 0-4818 Auto-Cut 30023-24 INSTALLATION3.16 Install Remote Arc StarterSite LocationSelect a clean, dry location with good ventilation and ade

Manual No. 0-4818 Auto-Cut 30023-25 INSTALLATIONInstallationThe Remote Arc Starter must be installed in a suitable location near the torch head. If t

TABLE OF CONTENTSSECTION 1:GENERAL INFORMATION ... 1-11.0

Manual No. 0-4818 Auto-Cut 30023-26 INSTALLATION4. Use pre-drilled holes in at least two of the feet on the bottom of the Arc Starter to secure the Ar

Manual No. 0-4818 Auto-Cut 30023-27 INSTALLATIONCoolant Return (Red) Coolant Supply (Green) Art # A-09628GreenRedArt # A-09629Negative Cable from powe

Manual No. 0-4818 Auto-Cut 30023-28 INSTALLATIONArt # A-09630Pilot Return Cablefrom Power supplyPILOT Return Cable (from Power Supply rear panel)NOTE:

Manual No. 0-4818 Auto-Cut 30023-29 INSTALLATIONOutput Connections1. Refer to the illustrations. Make the following output connections to the Arc Sta

Manual No. 0-4818 Auto-Cut 30023-30 INSTALLATIONArt # A-09633Some items are removed for clarity.Coolant Supply Fitting(Tagged with Green)Coolant Retur

Manual No. 0-4818 Auto-Cut 30023-31 INSTALLATIONGround CableArt # A-047581 Nut and 1 Washer Remain in PlaceTorch Leads• Use a clamp to secure the Torc

Manual No. 0-4818 Auto-Cut 30023-32 INSTALLATIONArt # A-04801RETURNSUPPLYRETURNSUPPLYPower Supply Rear PanelCOOLANTRemote Arc Starter - Input Connecti

Manual No. 0-4818 Auto-Cut 30023-33 INSTALLATION3.17 Install Torch ValveGeneral InformationThis assembly mounts as close as possible to the torch head

Manual No. 0-4818 Auto-Cut 30023-34 INSTALLATION3. Connect the gas supply lines and the control cable connector from the Gas Control Module to the Val

Manual No. 0-4818 Auto-Cut 30023-35 INSTALLATION3.19 Connect TorchConnect the Torch as follows:Shield ('Secondary') Gas ConnectorCoolant Sup

TABLE OF CONTENTS (continued)SECTION 4: OPERATION ...

Manual No. 0-4818 Auto-Cut 30023-36 INSTALLATION1. Lay out the torch leads on a clean, dry working surface.2. Hold the Torch Leads End Cap stationary.

Manual No. 0-4818 Auto-Cut 30023-37 INSTALLATION3.20 Install Consumable Torch PartsInstall the consumable parts as follows to ensure proper operation.

Manual No. 0-4818 Auto-Cut 30023-38 INSTALLATIONTorch Head O-Ring Torch HeadArt # A-08300_AB0.063 - 0.083"(1.6 - 2.1 mm)Protrusion CAUTIONDo no

Manual No. 0-4818 Auto-Cut 30023-39 INSTALLATION55 - 100 Amp Parts AssemblyCartridge Covers O-Ring on Torch TipShield Cap Protrudes 0.063-0.083"

Manual No. 0-4818 Auto-Cut 30023-40 INSTALLATION300 Amp Parts AssemblyTipElectrodePlasma GasDistributorShieldCapShield GasDistributorShield RetainerSh

Manual No. 0-4818 Auto-Cut 30023-41 INSTALLATION3.21 Install Coolant1. Remove the cap from the coolant tank. Fill the coolant tank to the level show

Manual No. 0-4818 Auto-Cut 30023-42 INSTALLATIONRETURNSUPPLYRETURNSUPPLYArt # A-04803COOLANTFill RangeCoolant Tank2. After the complete system has be

Manual No. 0-4818 Auto-Cut 30023-43 INSTALLATION3. Re-fill the reservoir and re-install the filler cap.4. Purge coolant from the torch before firing

Manual No. 0-4818 Auto-Cut 30023-44 INSTALLATIONIntentionally Blank

Manual No. 0-4818 Auto-Cut 30024-1 OPERATIONSECTION 4: OPERATION4.01 Power Supply Control PanelArt # A-04862AC IndicatorTemp IndicatorGas IndicatorDC

TABLE OF CONTENTS (continued)APPENDIX 1: Remote Arc Starter Schematic ... A-1A

Manual No. 0-4818 Auto-Cut 30024-2 OPERATION4.02 Start-Up Sequence1. Connect system to primary input power.2. Turn ON/OFF switch to ON (up) position.

Manual No. 0-4818 Auto-Cut 30024-3 OPERATION4.03 Gas Control Module OperationFunctional OverviewThe Gas Control Module provides all Plasma and Second

Manual No. 0-4818 Auto-Cut 30024-4 OPERATIONGas Control Module: Controls & Indicators1. MODE Selection SwitchMODERUNSET PREFLOWSET PLASMA& S

Manual No. 0-4818 Auto-Cut 30024-5 OPERATION2. GAS Selection SwitchSelects combinations of plasma and shield gases. Each time the switch is changed i

Manual No. 0-4818 Auto-Cut 30024-6 OPERATION3. Amperage ControlAdjusts the output amperage of the power supply.ENABLESTATUSDISABLEPLASMAPOWERSUPPLYSH

Manual No. 0-4818 Auto-Cut 30024-7 OPERATION4.04 Gas Control Sequence Of OperationSome operations vary depending on the revision of the gas control a

Manual No. 0-4818 Auto-Cut 30024-8 OPERATIONPressure and Flow Setting1. Set the Preflow (Piloting) gas pressure.a. Set the Mode switch to “SET PREFLO

Manual No. 0-4818 Auto-Cut 30024-9 OPERATIONCut QualityCut quality requirements differ depending on application. For instance, nitride buildup and b

Manual No. 0-4818 Auto-Cut 30024-10 OPERATIONDirection of CutThe plasma gas stream swirls as it leaves the torch to maintain a smooth column of gas.

Manual No. 0-4818 Auto-Cut 30024-11 OPERATION3. Oxygen (O2) Plasma• Oxygen is recommended for cutting ferrous materials.• Provides faster cutting spe

blank

Manual No. 0-4818 Auto-Cut 30024-12 OPERATION4.06 Power Supply Status CodesOn start-up and during operation, the power supply control circuitry perfo

Manual No. 0-4818 Auto-Cut 30024-13 OPERATIONStatusCode1-1 System not Enabled or Missing AC Input PhasePlasma Enable Off ; External E-Stop Activated

Manual No. 0-4818 Auto-Cut 30024-14 OPERATIONStatusCode If GCM 1000: Control cable not connected or Basic ID signal open. GCM 2010 & 2000: Dirt

Manual No. 0-4818 Auto-Cut 30024-15 OPERATIONStatusCode5-1 CANBUS Failure to Acknowledge fault. If GCM 1000, Basic ID signal missing; Other gas cont

Manual No. 0-4818 Auto-Cut 30024-16 OPERATION4.07 Remote Arc Starter: Service ChartSymptom Cause Check RemedyCoolant has become conductive Use condu

Manual No. 0-4818 Auto-Cut 30024-17 OPERATION4.08 Remote Arc Starter: Spark Gap AdjustmentArt # A-048570.063" ± 0.002"1.6 ± 0.05 mm

Intentionally Blank

Manual No. 0-4818 Auto-Cut 30025-1 MAINTENANCESECTION 5: MAINTENANCE5.01 General Maintenance ChecksPerform the following checks periodically to ensure

Manual No. 0-4818 Auto-Cut 30025-2 MAINTENANCE5.03 Internal Coolant Filter Cleaning ProcedureThe in-line filter screen should be cleaned periodically.

Manual No. 0-4818 Auto-Cut 30026-1 Parts ListSECTION 6: REPLACEMENT ASSEMBLIES & PARTS6.01 Replacement Power SupplyComplete Unit / Component Cat

AUTOCUT 30O21-1Manual 0-4818 Auto-Cut 3002SECTION 1:GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cautions, and w

Manual No. 0-4818 Auto-Cut 30026-2 Parts List6.02 Auto-Cut 30O2System LayoutRefer to section 3.05 for ground connections and ground cables.Primary pow

Manual No. 0-4818 Auto-Cut 30026-3 Parts ListA,B,C,D,E*BFF1**GH,Q,R,S,TI,J K L O PLengthSupplyLead SetNegative LeadGroundWireGroundWire, RASTorch Lead

Manual No. 0-4818 Auto-Cut 30026-4 Parts ListGreen / Yellow # 4 AWGGreen / Yellow 1/0 (50 mm )AGreenRedArt # A-09952#8 AWG CableBCDEFF1KLH, Q, R, S

Manual No. 0-4818 Auto-Cut 30026-5 Parts List6.04 Power Supply External Replacement PartsItem # Qty Description Catalog #1 1 Power Supply Front Panel

Manual No. 0-4818 Auto-Cut 30026-6 Parts List6.05 Power Supply Replacement Parts - Right SideItem # Qty Description

Manual No. 0-4818 Auto-Cut 30026-7 Parts List6.06 Power Supply Replacement Parts - Right SideItem # Qty Description Ref. Des. Catalog #1 1 Output Filt

Manual No. 0-4818 Auto-Cut 30026-8 Parts List6.07 Power Supply Replacement Parts - Front Panel Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-9 Parts List6.08 Power Supply Replacement Parts - Right Side Item # Qty Description

Manual No. 0-4818 Auto-Cut 30026-10 Parts List6.09 Power Supply Replacement Parts - Rear Panel Item # Qty Description Breaker Rating

Manual No. 0-4818 Auto-Cut 30026-11 Parts List6.10 Power Supply Replacement Parts - Right Side Item # Qty Description