Tweco A80 CutMaster Bedienungsanleitung

VictorThermalDynamics.com100208-230V460VArt # A-08954_AC600V380-400VOperating ManualRevision: AO Issue Date: December 3, 2013 Manual No.: 0-4985C

CUTMASTER A80 INFORMATIONS GÉNÉRALES Manuel 0-49851-4• Lephosgène,ungaztoxique,estgénéréparlafuméeprovenantdessolvantsetdesproduits

CUTMASTER A80 SERVICE Manual 0-49855-8Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Fil

CUTMASTER A80Manual 0-4985 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5 System" for comm

CUTMASTER A80 SERVICE Manual 0-49855T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system b

CUTMASTER A80Manual 0-4985 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all re

CUTMASTER A80 PARTS LIST Manual 0-49856-26.04 Replacement Power Supply Parts Qty Description Catalog # 1 Regulator 9-0115 1 Filter

CUTMASTER A80Manual 0-4985 PARTS LIST 6-3This Page Intentionally Blank

CUTMASTER A80 PARTS LIST Manual 0-49856-46.06 Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)Item No. Qty Description

CUTMASTER A80Manual 0-4985 PARTS LIST 6-5

CUTMASTER A80 PARTS LIST Manual 0-49856-66.07 Torch Consumable Parts (SL100 SV)

CUTMASTER A80Manual 0-4985 PARTS LIST 6-76.08 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 TorchHandleReplacem

CUTMASTER A80Manuel 0-4985 INFORMATIONS GÉNÉRALES 1-51.06 Documents De ReferenceConsultezlesnormessuivantesoulesrévisionslesplusrécentesa

CUTMASTER A80 PARTS LIST Manual 0-49856-8This Page Intentionally Blank

CUTMASTER A80Manual 0-4985 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

CUTMASTER A80 APPENDIX Manual 0-4985A-2APPENDIX 2: DATA TAG INFORMATION

CUTMASTER A80Manual 0-4985 APPENDIX A-3APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out DiagramB. Mechanized (Machine) Torch Pin - Out

CUTMASTER A80 APPENDIX Manual 0-4985A-4APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramB. Mechanized Torch Connection Diagra

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CUTMASTER A80 APPENDIX Manual 0-4985A-6APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS

CUTMASTER A80Manual 0-4985 APPENDIX A-7

CUTMASTER A80 APPENDIX Manual 0-4985A-8APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITS

CUTMASTER A80Manual 0-4985 APPENDIX A-9

CUTMASTER A80 GENERAL INFORMATION Manual 0-49851-61.07 Declaration of ConformityDeclaration of ConformityApplication of Council Directive(s): The

CUTMASTER A80 APPENDIX Manual 0-4985A-10APPENDIX 7: RAW ARC VOLTAGE If raw arc voltage is necessary for the torch height control, the customer must

CUTMASTER A80Manual 0-4985 APPENDIX A-115. Tighten the strain relief.6. Replace the cover. 7. Connect the cable to negative and positive of Torch

CUTMASTER A80 APPENDIX Manual 0-4985A-12Cover Date Rev. Change(s)June 30, 2008 AA Manual released.Sept. 19, 2008 AB Added CE information

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© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in MexicoTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-42

CUTMASTER A80Manual 0-4985 GENERAL INFORMATION 1-7 Classication:TheequipmentdescribedinthismanualisClassAandintendedforindustrialuse

CUTMASTER A80 GENERAL INFORMATION Manual 0-49851-81.08 Statement of WarrantyLIMITED WARRANTY: Subjecttothetermsandconaditionsestablishedbe

CUTMASTER A80Manual 0-4985 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificat

CUTMASTER A80 INTRODUCTION Manual 0-49852-22.04 Power Supply SpecificationsCutMaster A80 Power Supply SpecificationsInput Power 208 / 230 VAC (187 -

CUTMASTER A80Manual 0-4985 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster A80 Power Supply Input Cable Wiring RequirementsInput voltage F

CUTMASTER A80 INTRODUCTION Manual 0-49852-42.06 Power Supply Features

CUTMASTER A80Manual 0-4985 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instruc

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER A80 INTRODUCTION Manual 0-49852T-2F. Torch RatingsAutomated / Machine Torch RatingsAmbient Temperature104° F 40° CDuty Cycle100% @ 100 A

CUTMASTER A80Manual 0-4985 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.Theplasmag

CUTMASTER A80 INTRODUCTION Manual 0-49852T-4This Page Intentionally Blank

CUTMASTER A80Manual 0-4985 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each

CUTMASTER A80 INSTALLATION Manual 0-49853-2Most units are shipped from the factory with a 230 Volt input power cable wired to the input contactor i

CUTMASTER A80Manual 0-4985 INSTALLATION 3-34. If the power cable being used is not the factory - sup-plied cable, use a three - conductor input pow

CUTMASTER A80 INSTALLATION Manual 0-49853-4Air Connection to Inlet PortInstalling Optional Single - Stage Air FilterAnoptionallterkitisrecomm

CUTMASTER A80Manual 0-4985 INSTALLATION 3-5Installing Optional Two - Stage Air Filter KitThisoptional two-stageairlinelter isalsoforuse

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CUTMASTER A80Manual 0-4985 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Suppl

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operating, or se

CUTMASTER A80 INSTALLATION Manual 0-49853T-23T.03 Setting Up Automation or Machine TorchNOTEAn adapter is required to be installed in the power su

CUTMASTER A80Manual 0-4985 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee Illustration for numbering Identificatio

CUTMASTER A80 OPERATION Manual 0-49854-24.02 Preparations for OperationAt the start of each operating session: WARNINGDisconnect primary power at

CUTMASTER A80Manual 0-4985 OPERATION 4-3STANDOFFCutMaster A80 Gas Pressure SettingsLeads LengthSL100 (Hand Torch)SL100 (Mechanized Torch) SL 100 S

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CUTMASTER A80Manual 0-4985 OEPRATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Machine and Automated Torch OperationCutting With Machine or Automated Tor

CUTMASTER A80 OPERATION Manual 0-49854T-2NOTEThe shield cup holds the tip and starter cartridge in place. Position the torch with the shield cup f

CUTMASTER A80Manual 0-4985 OEPRATION 4T-34T.04 Cut QualityNOTECut quality depends heavily on setup and param-eters such as torch standoff, alignmen

CUTMASTER A80 OPERATION Manual 0-49854T-4Direction of CutIn the torches, the plasma gas stream swirls as it leaves the torch to maintain a smooth c

CUTMASTER A80Manual 0-4985 OEPRATION 4T-56. Cut as usual. Simply release the trigger assembly to stop cutting.7. Follow normal recommended cuttin

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CUTMASTER A80 OPERATION Manual 0-49854T-67. Bring the torch within transfer distance to the work. The main arc will transfer to the work, and the

CUTMASTER A80Manual 0-4985 OEPRATION 4T-74T.07 Gouging WARNINGBe sure the operator is equipped with proper gloves, clothing, eye and ear protection

CUTMASTER A80 OPERATION Manual 0-49854T-84T.08 Recommended Cutting Speeds for Machine and Automated Torches With Exposed TipMild Steel 40A Air Pla

CUTMASTER A80Manual 0-4985 OEPRATION 4T-9Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPierc

CUTMASTER A80 OPERATION Manual 0-49854T-10Stainless Steel 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A80Manual 0-4985 OEPRATION 4T-11Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-12Aluminum 40A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A80Manual 0-4985 OEPRATION 4T-13Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-14Mild Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A80Manual 0-4985 OEPRATION 4T-15Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 N

CUTMASTER A80 OPERATION Manual 0-49854T-16Stainless Steel 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A80Manual 0-4985 OEPRATION 4T-17Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-18Aluminum 60A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A80Manual 0-4985 OEPRATION 4T-19Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-20Mild Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartr

CUTMASTER A80Manual 0-4985 OEPRATION 4T-21Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-22Stainless Steel 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A80Manual 0-4985 OEPRATION 4T-23Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-24Aluminum 80A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartrid

CUTMASTER A80Manual 0-4985 OEPRATION 4T-25Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

TABLE OF CONTENTS4T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded Tip ...

CUTMASTER A80 OPERATION Manual 0-49854T-26Mild Steel 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cart

CUTMASTER A80Manual 0-4985 OEPRATION 4T-27Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-28Stainless Steel 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A80Manual 0-4985 OEPRATION 4T-29Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-30Aluminum 100A Air Plasma / Air ShieldDeectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A80Manual 0-4985 OEPRATION 4T-31Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-324T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded TipMild Steel 40A Air P

CUTMASTER A80Manual 0-4985 OEPRATION 4T-33Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-34Stainless Steel 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A80Manual 0-4985 OEPRATION 4T-35Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80Manual 0-4985 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cau

CUTMASTER A80 OPERATION Manual 0-49854T-36Aluminum 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A80Manual 0-4985 OEPRATION 4T-37Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-38Mild Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A80Manual 0-4985 OEPRATION 4T-39Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-40Stainless Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A80Manual 0-4985 OEPRATION 4T-41Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-42Aluminum 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A80Manual 0-4985 OEPRATION 4T-43Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-44Mild Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty S

CUTMASTER A80Manual 0-4985 OEPRATION 4T-45Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 GENERAL INFORMATION Manual 0-49851-2 FIRE AND EXPLOSIONFireandexplosioncanbecausedbyhotslag,sparks,ortheplasmaarc.• Be

CUTMASTER A80 OPERATION Manual 0-49854T-46Stainless Steel 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy D

CUTMASTER A80Manual 0-4985 OEPRATION 4T-47Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-48Aluminum 80A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty Sta

CUTMASTER A80Manual 0-4985 OEPRATION 4T-49Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-50Mild Steel 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A80Manual 0-4985 OEPRATION 4T-51Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-52Stainless Steel 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A80Manual 0-4985 OEPRATION 4T-53Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80 OPERATION Manual 0-49854T-54Aluminum 100A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A80Manual 0-4985 OEPRATION 4T-55Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPier

CUTMASTER A80Manuel 0-4985 INFORMATIONS GÉNÉRALES 1-313.NWSAbooklet,WELDINGSAFETYBIBLIOGRAPHYobtainablefromtheNationalWeldingSupply Asso

CUTMASTER A80 OPERATION Manual 0-49854T-56PATENT INFORMATIONPlasma Cuing Torch PatentsThe following parts are covered under U.S. and Foreign Paten

CUTMASTER A80Manual 0-4985 OEPRATION 4T-57 Catalog # Description Patent(s) 9-8239 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) P

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CUTMASTER A80Manual 0-4985 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General Maintenance

CUTMASTER A80 SERVICE Manual 0-49855-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the op

CUTMASTER A80Manual 0-4985 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the v

CUTMASTER A80 SERVICE Manual 0-49855-45.05 Basic Troubleshooting Guide WARNINGThere are extremely dangerous voltage and power levels present insi

CUTMASTER A80Manual 0-4985 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicatorsashing.Gasowiscycling

CUTMASTER A80 SERVICE Manual 0-49855-65.06 Power Supply Basic Parts Replacement WARNINGDisconnect primary power to the system before disassemblin

CUTMASTER A80Manual 0-4985 SERVICE 5-75. Removethettingfromthelterelementassemblyby inserting a 6 mm hex wrench into the internal hex tt