Tweco A40 CutMaster Bedienungsanleitung

VictorThermalDynamics.com40208-230V460VArt # A-08838_AD600V380-400VOperating ManualRevision: AP Issue Date: February 12, 2014 Manual No.: 0-4978C

CUTMASTER A40 1-4 INFORMATIONS GÉNÉRALES Manuel 0-4978• Lessortesdegazetdefuméeprovenantdel’arcdeplasmadépendentdugenredemétalutil

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CUTMASTER A40Manual 0-4978 APPENDIX A-5APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Automation SL100SV Torch Pin - Out DiagramATC Female Receptacle - Fr

CUTMASTER A40 A-6 APPENDIX Manual 0-4978APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Automation (SL100SV) Torch Connection DiagramAutomated CutMaster Po

CUTMASTER A40Manual 0-4978 APPENDIX A-7C. Hand Torch Connection DiagramTo rch: SL60 / SL100 Hand To rchLeads: To rch Leads with ATC ConnectorPower

CUTMASTER A40 A-8 APPENDIX Manual 0-4978APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VD

CUTMASTER A40Manual 0-4978 APPENDIX A-95544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:SheetofSupersedesScaleDat

CUTMASTER A40 A-10 APPENDIX Manual 0-4978APPENDIX 6: SYSTEM SCHEMATIC, 400V/600V UNITSA-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+

CUTMASTER A40Manual 0-4978 APPENDIX A-11A-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:Shee

CUTMASTER A40 A-12 APPENDIX Manual 0-4978APPENDIX 7: RAW ARC VOLTAGE If raw arc voltage is necessary for the torch height control, the customer must

CUTMASTER A40Manual 0-4978 APPENDIX A-13-V out (-) Polarity Work1 (+) Polarity Art # A-102885. Tighten the strain relief.6. Replace the cover. 7.

CUTMASTER A40Manuel 0-4978 INFORMATIONS GÉNÉRALES 1-5• Maintenezvotrecasqueetvoslunettesdeprotectionenbonétat.Remplaceztoutelentille

CUTMASTER A40 A-14 APPENDIX Manual 0-4978APPENDIX 8: PUBLICATION HISTORYCover Date Rev. Change(s)July 15, 2008 AA Manual released.Jan 27, 2

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© 2012 Victor Technologies International, Inc. www.victortechnologies.com Printed in MexicoTHE AMERICASDenton, TX USAU.S. Customer CarePh 1-800-42

CUTMASTER A40 1-6 GENERAL INFORMATION Manual 0-49782. NormeANSIZ49.1,LASÉCURITÉDESOPÉRATIONSDECOUPEETDESOUDAGE,disponibleauprèsdela

CUTMASTER A40Manual 0-4978 GENERAL INFORMATION 1-71.07 DECLARATION OF CONFORMITYDeclaration of ConformityApplicationofCouncilDirective(s):The

CUTMASTER A40 1-8 GENERAL INFORMATION Manual 0-4978Classication: The equipment described in this manual is Class A and intended for industrial use.

CUTMASTER A40Manual 0-4978 GENERAL INFORMATION 1-91.08 STATEMENT OF WARRANTYLIMITED WARRANTY: Subjecttothetermsandconditionsestablishedbel

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CUTMASTER A40Manual 0-4978 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 HOW TO USE THIS MANUALThis Owner’s Manual applies to just specificat

CUTMASTER A40 2-2 INTRODUCTION Manual 0-49782.04 POWER SUPPLY SPECIFICATIONSCutMaster A40 Power Supply SpecificationsInput Power208 / 230 VAC (187 -

CUTMASTER A40Manual 0-4978 INTRODUCTION 2-32.05 INPUT WIRING SPECIFICATIONSCutMaster A40 Power Supply Input Cable Wiring RequirementsInput voltage

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER A40 2-4 INTRODUCTION Manual 0-49782.06 POWER SUPPLY FEATURESArt # A-08306Mounting RailsTorch Leads ReceptacleControl PanelWork Cableand C

CUTMASTER A40Manual 0-4978 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 SCOPE OF MANUALThis manual contains descriptions, operating instru

CUTMASTER A40 2T-2 INTRODUCTION Manual 0-4978Manual Torch RatingsAmbient Temperature104° F 40° C Duty Cycle 100% @ 60 Amps @ 400 scfhMaximum Current

CUTMASTER A40Manual0-4978 INTRODUCTION 2T-3B. Gas DistributionThe single gas used is internally split into plasma and secondary gases.The plasma

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CUTMASTER A40Manual 0-4978 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 UNPACKING1. Use the packing lists to identify and account for each

CUTMASTER A40 3-2 INSTALLATION Manual 0-4978Most units are shipped from the factory with a 230Volt input power cable wired to the input contactor in

CUTMASTER A40Manual 0-4978 INSTALLATION 3-3E. Connections to Single Phase Input Power WARNINGDisconnect input power from the power supply and in

CUTMASTER A40 3-4 INSTALLATION Manual 0-49783.06 GAS CONNECTIONSConnecting Gas Supply to UnitThe connection is the same for compressed air or high

CUTMASTER A40Manual 0-4978 INSTALLATION 3-5Installing Optional Two - Stage Air Filter KitThis optional two - stage air line filter is also for use o

! WARNINGRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While

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CUTMASTER A40Manual 0-4978 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 TORCH CONNECTIONSIf necessary, connect the torch to the Power Supp

CUTMASTER A40 3T-2 INSTALLATION Manual 0-4978+12VDCPCB4AUTOMATIONINTERFACE PCB}OK-TO-MOVE FULL FEATURED AUTOMATION INTERFACE PCB OPTION(+)}To config

CUTMASTER A40Manual 0-4978 INSTALLATION 3T-3 WARNINGDisconnect primary power at the source before disassembling the torch or torch leads.The Autom

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CUTMASTER A40Manual 0-4978 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 FRONT PANEL CONTROLS / FEATURESSee Illustration for numbering Identificati

CUTMASTER A40 4-2 OPERATION Manual 0-49784.02 PREPARATIONS FOR OPERATIONAt the start of each operating session: WARNINGDisconnect primary power at

CUTMASTER A40Manual 0-4978 OPERATION 4-3A+PSI BARMAXMAXMINMIN!12Art# A-07946MINMAXSTANDOFFCutMaster A40 Gas Pressure SettingsLeads LengthSL60/SL10

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CUTMASTER A40Manual 0-4978 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 MACHINE AND AUTOMATED TORCH OPERATIONCutting With Machine or Automated To

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 Notes, Cautions and Warni

CUTMASTER A40 4T-2 OPERATION Manual 0-4978 WARNINGDisconnect primary power at the source before assembling or disassembling torch parts, or torch

CUTMASTER A40Manual 0-4978 OPERATION 4T-33. Install the replacement Electrode by pushing it straight into the torch head until it clicks.4. Insta

CUTMASTER A40 4T-4 OPERATION Manual 0-4978life. Standoff may also significantly affect the bevel angle. Reducing standoff will generally result in

CUTMASTER A40Manual 0-4978 OPERATION 4T-5A-02986 Trigger Trigger Release5. Bring the torch within transfer distance to the work. The main arc will

CUTMASTER A40 4T-6 OPERATION Manual 0-49781. Install the drag cutting tip and set the output current.2. The torch can be comfortably held in one

CUTMASTER A40Manual 0-4978 OPERATION 4T-7NOTEThe gas preflow and postflow are a characteristic of the power supply and not a function of the torch.Wh

CUTMASTER A40 4T-8 OPERATION Manual 0-497835°WorkpieceTorch HeadStandoff HeightA-00941_ABGouging Angle and Standoff DistanceStandoff DistanceThe ti

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CUTMASTER A40 4T-10 OPERATION Manual 0-49784T.08 RECOMMENDED CUTTING SPEEDS FOR MACHINE AND AUTOMATED TORCHES WITH EXPOSED TIPMild Steel 40A Air P

CUTMASTER A40Manual 0-4978 OPERATION 4T-11Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

TABLE OF CONTENTSSECTION 4 TORCH: OPERATION ... 4T-14T.01 Machine and Automated

CUTMASTER A40 4T-12 OPERATION Manual 0-4978Stainless Steel 40A Air Plasma / Air ShieldDeflectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A40Manual 0-4978 OPERATION 4T-13Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-14 OPERATION Manual 0-4978Aluminum 40A Air Plasma / Air ShieldDeflectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A40Manual 0-4978 OPERATION 4T-15Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-16 OPERATION Manual 0-4978Mild Steel 60A Air Plasma / Air ShieldDeflectorStandard Shield Cup Maximum Life Shield CupTipStarter Cart

CUTMASTER A40Manual 0-4978 OPERATION 4T-17Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-18 OPERATION Manual 0-4978Stainless Steel 60A Air Plasma / Air ShieldDeflectorStandard Shield Cup Maximum Life Shield CupTipStarter

CUTMASTER A40Manual 0-4978 OPERATION 4T-19Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-20 OPERATION Manual 0-4978Aluminum 60A Air Plasma / Air ShieldDeflectorStandard Shield Cup Maximum Life Shield CupTipStarter Cartri

CUTMASTER A40Manual 0-4978 OPERATION 4T-21Material ThicknessGas Pressure (Air)Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPie

TABLE OF CONTENTSAPPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ...

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CUTMASTER A40 4T-24 OPERATION Manual 0-49784T.09 RECOMMENDED CUTTING SPEEDS FOR MACHINE AND AUTOMATED TORCHES WITH SHIELDED TIPMild Steel 40A Air

CUTMASTER A40Manual 0-4978 OPERATION 4T-25Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-26 OPERATION Manual 0-4978Stainless Steel 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A40Manual 0-4978 OPERATION 4T-27Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-28 OPERATION Manual 0-4978Aluminum 40A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A40Manual 0-4978 OPERATION 4T-29Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-30 OPERATION Manual 0-4978Mild Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty

CUTMASTER A40Manual 0-4978 OPERATION 4T-31Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40Manual 0-4978 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 NOTES, CAUTIONS AND WARNINGSThroughout this manual, notes, ca

CUTMASTER A40 4T-32 OPERATION Manual 0-4978Stainless Steel 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy

CUTMASTER A40Manual 0-4978 OPERATION 4T-33Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-34 OPERATION Manual 0-4978Aluminum 60A Air Plasma / Air ShieldShield Cap Maximum Life Shield Cup TipStarter CartridgeHeavy Duty St

CUTMASTER A40Manual 0-4978 OPERATION 4T-35Material ThicknessGas Pressure (Air) Arc VoltageTorch Working HeightTravel SpeedInitial Piercing HeightPi

CUTMASTER A40 4T-36 OPERATION Manual 0-4978PATENT INFORMATIONPlasma Cutting Torch PatentsThe following parts are covered under U.S. and Foreign Pat

CUTMASTER A40Manual 0-4978 OPERATION 4T-37 Catalog # Description Patent(s) 9-8239 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s)

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CUTMASTER A40Manual 0-4978 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 GENERAL MAINTENANCEWarning!Disconnect input power before maintaining.Each UseV

CUTMASTER A40 5-2 SERVICE Manual 0-49785.02 MAINTENANCE SCHEDULENOTEThe actual frequency of maintenance may need to be adjusted according to the op

CUTMASTER A40Manual 0-4978 SERVICE 5-35.04 FAULT INDICATORAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the

CUTMASTER A40 1-2 GENERAL INFORMATION Manual 0-4978• Disconnectpowersourcebeforeperforminganyserviceor repairs.• Readandfollow allthei

CUTMASTER A40 5-4 SERVICE Manual 0-49785.05 BASIC TROUBLESHOOTING GUIDE! WARNINGThere are extremely dangerous voltage and power levels present ins

CUTMASTER A40Manual 0-4978 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicators flashing. Gas flow is cycling

CUTMASTER A40 5-6 SERVICE Manual 0-49785.06 CIRCUIT FAULT ISOLATION WARNINGThe following procedures should not be attempted by anyone who has not

CUTMASTER A40Manual 0-4978 SERVICE 5-7Art # A-07989123456mm 5. Remove the fitting from the filter element assembly by inserting a 6 mm hex wrench in

CUTMASTER A40 5-8 SERVICE Manual 0-4978Optional Single-Stage Filter Element Replacement These instructions apply to power supplies where the optiona

CUTMASTER A40Manual 0-4978 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 GENERAL MAINTENANCENOTERefer to Previous "Section 5 System" for com

CUTMASTER A40 5T-2 SERVICE Manual 0-49785T.02 INSPECTION AND REPLACEMENT OF CONSUMABLE TORCH PARTS WARNINGDisconnect primary power to the system

CUTMASTER A40Manual 0-4978 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 INTRODUCTIONA. Parts List BreakdownThe parts list provide a breakdown of all r

CUTMASTER A40 6-2 PARTS LIST Manual 0-49786.04 REPLACEMENT POWER SUPPLY PARTS Qty Description Catalog # 1 Regulator 9-0115 1 Filter

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CUTMASTER A40Manuel 0-4978 INFORMATIONS GÉNÉRALES 1-37. AWSStandardA6.0,WELDING AND CUTTING CON-TAINERS WHICH HAVE HELD COMBUSTIBLES, obtain

CUTMASTER A40 6-4 PARTS LIST Manual 0-49786.06 TORCH REPLACEMENT PARTS SL100SV TORCH (WITH SOLENOID ON MOUNTING TUBE)Item No. Qty Description

CUTMASTER A40Manual 0-4978 PARTS LIST 6-5Art # A-071136142358101211710221915141617182021211392423

CUTMASTER A40 6-6 PARTS LIST Manual 0-49786.07 TORCH CONSUMABLE PARTS (SL100 SV) AUTOMATIONStarterCartridge9-8213ElectrodeAuto 9-8232Manual 9-8215

CUTMASTER A40Manual 0-4978 PARTS LIST 6-76.08 TORCH CONSUMABLE PARTS MANUAL (SL60)TORCHStartCartridge9-8213Electrode9-8215Tips:20A 9-820530A 9

CUTMASTER A40 6-8 PARTS LIST Manual 0-49786.09 REPLACEMENT PARTS FOR HAND TORCH Item # Qty Description Catalog # 1 1 Torch Handle Replac

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CUTMASTER A40Manual 0-4978 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator

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CUTMASTER A40Manual 0-4978 APPENDIX A-31/ 3ff12West Lebanon, NH USA 03784Made in USAMo del:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPha