Tweco 52 CutMaster Bedienungsanleitung

VictorThermalDynamics.com60208-230V460VArt # A-08617_AD600VOperating ManualRevision: AQ Issue Date: October 3, 2013 Manual No.: 0-4961CUTMASTER™ 5

CUTMASTER 52 INFORMATIONS GÉNÉRALES Manuel 0-49611-4Ilfautcommuniquerauxopérateursetaupersonnel TOUS les dangers possibles. Afin d’éviterles

CUTMASTER 52Manuel 0-4961 INFORMATIONS GÉNÉRALES 1-5• Prévoyezuneveilled’incendielorsdetouttravaildansunezoneprésentantdesdangersd’in

CUTMASTER 52 GENERAL INFORMATION Manual 0-49611-61.06 Documents De ReferenceConsultezlesnormessuivantesoulesrévisionslesplusrécentesayan

CUTMASTER 52Manual 0-4961 GENERAL INFORMATION 1-71.04 Declaration of ConformityManufacturer: Victor TechnologiesAddress: 16052 Swingley Ridge Roa

CUTMASTER 52 GENERAL INFORMATION Manual 0-49611-81.05 Statement of WarrantyLIMITED WARRANTY: Subject to the terms and conditions established belo

CUTMASTER 52Manual 0-4961 INTRODUCTION 2-1SECTION 2 SYSTEM: INTRODUCTION 2.01 How To Use This ManualThis Owner’s Manual applies to just specificatio

CUTMASTER 52 INTRODUCTION Manual 0-49612-22.04 Power Supply SpecificationsCutMaster 52 Power Supply SpecificationsInput Power208 / 230 VAC (187 - 25

CUTMASTER 52Manual 0-4961 INTRODUCTION 2-32.05 Input Wiring SpecificationsCutMaster 52 Power Supply Input Cable Wiring RequirementsInput voltage Fre

CUTMASTER 52 INTRODUCTION Manual 0-49612-42.06 Power Supply FeaturesHandle and Leads WrapTo rch Leads ReceptacleControl PanelArt # A-07942Work Cab

CUTMASTER 52Manual 0-4961 INTRODUCTION 2T-1SECTION 2 TORCH: INTRODUCTION 2T.01 Scope of ManualThis manual contains descriptions, operating instruc-

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Victor Thermal Dynamics product. We are proud to have you as our customer and will strive to p

CUTMASTER 52 INTRODUCTION Manual 0-49612T-2F. Torch RatingsManual Torch RatingsAmbient Temperature104° F 40° C Duty Cycle 100% @ 60 Amps @ 400 scf

CUTMASTER 52Manual 0-4961 INTRODUCTION 2T-3The plasma gas flows into the torch through the negative lead, through the starter cartridge, around the e

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CUTMASTER 52Manual 0-4961 INSTALLATION 3-1SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking1. Use the packing lists to identify and account for each i

CUTMASTER 52 INSTALLATION Manual 0-49613-2NOTEThere is only one jumper setting that changes between the single and three phase settings. To change

CUTMASTER 52Manual 0-4961 INSTALLATION 3-37. With a little slack in the wires, tighten the through - hole protector to secure the power cable.8. R

CUTMASTER 52 INSTALLATION Manual 0-49613-4Regulator InputGas Supply Hose1/4 NPT to 1/4”(6mm) FittingRegulator/FilterAssembly2-Stage FilterInlet Por

CUTMASTER 52Manual 0-4961 INSTALLATION 3T-1SECTION 3 TORCH: INSTALLATION3T.01 Torch ConnectionsIf necessary, connect the torch to the Power Supply

CUTMASTER 52 INSTALLATION Manual 0-49613T-2This Page Intentionally Blank

CUTMASTER 52Manual 0-4961 OPERATION 4-1SECTION 4 SYSTEM: OPERATION4.01 Front Panel Controls / FeaturesSee Illustration for numbering Identification

! WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While

CUTMASTER 52 OPERATION Manual 0-49614-24.02 Preparations for OperationAt the start of each operating session: WARNINGDisconnect primary power at

CUTMASTER 52Manual 0-4961 OPERATION 4-3STANDOFFCutMaster 52 Gas Pressure SettingsLeads LengthSL60 (Hand Torch)SL100 (Mechanized Torch)Up to 25&apo

CUTMASTER 52 OPERATION Manual 0-49614-4This Page Intentionally Blank

CUTMASTER 52Manual 0-4961 OPERATION 4T-1SECTION 4 TORCH: OPERATION4T.01 Torch Parts SelectionDepending on the type of operation to be done deter-mi

CUTMASTER 52 OPERATION Manual 0-49614T-2Kerf WidthCut SurfaceBevel AngleTop EdgeRoundingCut SurfaceDrag LinesDrossBuild-UpTopSpatterA-00007Cut Qual

CUTMASTER 52Manual 0-4961 OPERATION 4T-3Right SideCut AngleLeft SideCut AngleA-00512Side Characteristics Of CutTo make a square - edged cut along an

CUTMASTER 52 OPERATION Manual 0-49614T-4NOTEThe gas preflow and postflow are a character-istic of the power supply and not a function of the torch.34

CUTMASTER 52Manual 0-4961 OPERATION 4T-5A-02986 Tr igger Tr igger Release7. Bring the torch within transfer distance to the work. The main arc will

CUTMASTER 52 OPERATION Manual 0-49614T-67. Clean spatter and scale from the shield cup and the tip as soon as possible. Spraying the shield cup in

CUTMASTER 52Manual 0-4961 OPERATION 4T-7Slag BuildupSlag generated by gouging on materials such as carbon and stainless steels, nickels, and alloyed

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CUTMASTER 52 OPERATION Manual 0-49614T-8For optimum smooth surface quality, the travel speed should be adjusted so that only the leading edge of th

CUTMASTER 52Manual 0-4961 OPERATION 4T-94T.07 Parts Selection for Manual and Mechanized Torch CuttingStartCartridge9-8213Electrode9-8215Tips:20A

CUTMASTER 52 OPERATION Manual 0-49614T-104T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed TipType Torch: SL60 With Exposed Tip

CUTMASTER 52Manual 0-4961 OPERATION 4T-11Type Torch: SL60 With Exposed Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Sing

CUTMASTER 52 OPERATION Manual 0-49614T-12Type Torch: SL60 With Exposed Tip Type Material: AluminumType Plasma Gas: Air Type Secondary Gas: Singl

CUTMASTER 52Manual 0-4961 OPERATION 4T-134T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded TipType Torch: SL60 With Shielded Tip

CUTMASTER 52 OPERATION Manual 0-49614T-14Type Torch: SL60 With Shielded Tip Type Material: Mild SteelType Plasma Gas: Air Type Secondary Gas: Si

CUTMASTER 52Manual 0-4961 OPERATION 4T-15Type Torch: SL60 With Shielded Tip Type Material: AluminumType Plasma Gas: Air Type Secondary Gas: Singl

CUTMASTER 52 OPERATION Manual 0-49614T-16PATENT INFORMATIONPlasma Cutting Torch PatentsThe following parts are covered under U.S. and Foreign Paten

CUTMASTER 52Manual 0-4961 OPERATION 4T-17 Catalog # Description Patent(s) 9-8245 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) Pe

TABLE OF CONTENTSSECTION 1: GENERAL INFORMATION ... 1-11.01 Notes, Cautions and Warni

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CUTMASTER 52Manual 0-4961 SERVICE 5-1SECTION 5 SYSTEM: SERVICE5.01 General MaintenanceWarning!Disconnect input power before maintaining.Each UseVis

CUTMASTER 52 SERVICE Manual 0-49615-25.02 Maintenance ScheduleNOTEThe actual frequency of maintenance may need to be adjusted according to the ope

CUTMASTER 52Manual 0-4961 SERVICE 5-35.04 Fault IndicatorAt initial power up, two lights will temporarily illuminate for 2-3 seconds to show the ve

CUTMASTER 52 SERVICE Manual 0-49615-45.05 Basic Troubleshooting Guide WARNINGThere are extremely dangerous voltage and power levels present insid

CUTMASTER 52Manual 0-4961 SERVICE 5-5Problem - Symptom Possible Cause Recommended ActionFAULT & 80 PSI indicators flashing. Gas flow is cycling O

CUTMASTER 52 SERVICE Manual 0-49615-65.06 Power Supply Basic Parts Replacement WARNINGDisconnect primary power to the system before disassembling

CUTMASTER 52Manual 0-4961 SERVICE 5-76. Disconnect the input line from the filter element assembly.7. Remove the filter element assembly through the

CUTMASTER 52 SERVICE Manual 0-49615-8First & Second StageCartridges (as marked)Art # A-02942Optional Two-Stage Filter Replacement6. Slide the

CUTMASTER 52Manual 0-4961 SERVICE 5T-1SECTION 5 TORCH: SERVICE5T.01 General MaintenanceNOTERefer to Previous "Section 5: System" for com-

TABLE OF CONTENTSSECTION 4 TORCH: OPERATION ... 4T-14T.01 Torch Parts Selection

CUTMASTER 52 SERVICE Manual 0-49615T-25T.02 Inspection and Replacement of Consumable Torch Parts WARNINGDisconnect primary power to the system be

CUTMASTER 52Manual 0-4961 PARTS LIST 6-1SECTION 6: PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all rep

CUTMASTER 52 PARTS LIST Manual 0-49616-2NOTE*9-0115 regulator, If the serial number of the power supply is prior to #05078755 then kit number 9-020

CUTMASTER 52Manual 0-4961 PARTS LIST 6-36.06 Replacement Parts for Hand Torch Item # Qty Description Catalog # 1 1 Torch Handle Replaceme

CUTMASTER 52 PARTS LIST Manual 0-49616-46.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog

CUTMASTER 52Manual 0-4961 PARTS LIST 6-5A-07994_AB14235 & 67891012111013

CUTMASTER 52 PARTS LIST Manual 0-49616-66.08 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No. 1

CUTMASTER 52Manual 0-4961 PARTS LIST 6-76.09 Torch Consumable Parts (SL60)StartCartridge9-8213Electrode9-8215Tips:20A 9-820530A 9-820640A 9-8

CUTMASTER 52 PARTS LIST Manual 0-49616-86.10 Torch Consumable Parts (SL100)StarterCartridge9-8213ElectrodeAuto 9-8232Manual 9-821550-55A 9-8209

CUTMASTER 52Manual 0-4961 APPENDIX A-1APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator

CUTMASTER 52Manual 0-4961 GENERAL INFORMATION 1-1SECTION 1: GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, caut

CUTMASTER 52 APPENDIX Manual 0-4961A-21/ 3ff12West Lebanon, NH USA 03784Made in USAMo del:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPhas

CUTMASTER 52Manual 0-4961 APPENDIX A-3APPENDIX 3: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out Diagram1234567856781234ATC Female ReceptacleFron

CUTMASTER 52 APPENDIX Manual 0-4961A-4APPENDIX 4: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramTo rch: SL60 / SL100 Hand TorchLeads:

CUTMASTER 52Manual 0-4961 APPENDIX A-5This Page Intentionally Blank

CUTMASTER 52 APPENDIX Manual 0-4961A-6APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VD

CUTMASTER 52Manual 0-4961 APPENDIX A-75544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:SheetofSupersedesScaleDate:

CUTMASTER 52 APPENDIX Manual 0-4961A-8APPENDIX 6: SYSTEM SCHEMATIC, 600V UNITSA-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+

CUTMASTER 52Manual 0-4961 APPENDIX A-9A-09133_ADA-09133_AD5544332211DDCCBBAA24VAC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+12VDC+5VDC+12VDCDWG No:Sheetof

CUTMASTER 52 APPENDIX Manual 0-4961A-10APPENDIX 7: Publication HistoryCover Date Rev. Change(s)Sept 17, 2007 AA Manual released.Oct. 2, 2

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CUTMASTER 52 GENERAL INFORMATION Manual 0-49611-2• Weardryglovesandclothing.Insulateyourselffrom the work piece or other parts of the weld

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CUTMASTER 52Manuel 0-4961 INFORMATIONS GÉNÉRALES 1-3PROTECTION, obtainable from American National Standards Institute, 1430 Broadway, New York, NY