Tweco 51 CutMaster Bedienungsanleitung

PLASMA CUTTING SYSTEM51CUTMASTER™Rev. AA.01 Date: October 20, 2006 Manual # 0-2971Operating Features:Art # A-04611Opera

GENERAL INFORMATION 1-4 Manual 0-29711.04 Declaration of ConformityManufacturer: Thermal Dynamics CorporationAddress: 82 Benning StreetWest Lebanon, N

Manual 0-2971 1-5 GENERAL INFORMATION1.05 Statement of WarrantyLIMITED WARRANTY: Subject to the terms and conditions established below, Thermal Dynam

GENERAL INFORMATION 1-6 Manual 0-2971

Manual 0-2971 2-1 INTRODUCTIONSECTION 2:INTRODUCTION2.01 Scope of ManualThis manual contains descriptions, operating instructions and basic maintenanc

INTRODUCTION 2-2 Manual 0-2971Power Supply Dimensions & Weight Ventilation Clearance Requirements22.5"0.57 m58 lb / 26 kg10.75"273 mm1

Manual 0-2971 2-3 INTRODUCTION2.04 Power Supply FeaturesArt # A-04613Work Cableand ClampHandle and Leads WrapTorch Leads ReceptacleControl PanelArt #

INTRODUCTION 2-4 Manual 0-29712.05 Power Supply Options and AccessoriesSection 6, Parts Lists, provides catalog numbers and ordering information.A. Si

Manual 0-2971 3-1 INSTALLATIONSECTION 3:INSTALLATION3.01 Unpacking1. Use the packing lists to identify and account for each item.2. Inspect each item

INSTALLATION 3-2 Manual 0-29713.03 Primary Input Power Connections CAUTIONCheck your power source for correct voltage before plugging in or connecting

Manual 0-2971 3-3 INSTALLATIONC. Connections to 460 - Volt Single- Phase Power The 460 - Volt Power Supply will accept 460 - VAC, Single - Phase inpu

WE APPRECIATE YOUR BUSINESS!Congratulations on your new Thermal Dynamics product. We areproud to have you as our customer and will strive to provide y

INSTALLATION 3-4 Manual 0-29713.04 Gas ConnectionsA. Connecting Gas Supply to UnitThe connection is the same for compressed air or high pressure cylin

Manual 0-2971 3-5 INSTALLATIONB. Installing Optional Single - Stage Air FilterAn optional filter kit is recommended for improved filtering with compre

INSTALLATION 3-6 Manual 0-2971C. Installing Optional Two - Stage Air Filter KitThis optional two - stage air line filter is also for use on compressed

Manual 0-2971 3-7 INSTALLATIOND. Using High Pressure Air CylindersWhen using high pressure air cylinders as the air supply:1. Refer to the manufacture

INSTALLATION 3-8 Manual 0-29713.05 Torch ConnectionsIf necessary, connect the torch to the Power Supply. Connect only the Thermal Dynamics model SL6

Manual 0-2971 3-9 INSTALLATIONB. Check Air QualityTo test the quality of air:1. Put the ON / OFF switch in the ON (up) position.2. Put the RUN / RAPID

INSTALLATION 3-10 Manual 0-2971

Manual 0-2971 4-1 OPERATIONSECTION 4:OPERATION4.01 Front Panel Controls and Indicators(A) Output Current ControlSets the desired output current. Out

OPERATION 4-2 Manual 0-29714.02 Preparations for OperationAt the start of each operating session:WARNINGDisconnect primary power at the source before

Manual 0-2971 4-3 OPERATIONF. Power OnPlace the Power Supply ON / OFF switch to the ON (up) position. AC indicator turns on. Gas indicator tur

WARNINGSRead and understand this entire Manual and your employer’s safety practices before installing, operat-ing, or servicing the equipment.While th

OPERATION 4-4 Manual 0-2971G. Set Operating Pressure1. Place the Power Supply RUN / Rapid Auto Restart / SET switch to the SET (down) position. Gas wi

Manual 0-2971 4-5 OPERATIONH. Select Current Output Level1. Place RUN / Rapid Auto Restart / SET to RUN (up) or Rapid Auto Restart (center) position.

OPERATION 4-6 Manual 0-2971K. PostflowRelease the trigger to stop the cutting arc. Gas continues to flow for approximately 6 seconds. During post - f

Manual 0-2971 5-1 SERVICESECTION 5:SERVICE5.01 General MaintenanceA. O-Ring LubricationAn o-ring on the Torch ATC Male Connector requires lubrication

SERVICE 5-2 Manual 0-2971B. Filter Element ReplacementThe Regulator/Filter Assembly is on the rear panel. For better system performance, the Regulat

Manual 0-2971 5-3 SERVICEC. Optional Single-Stage Filter Element ReplacementThese instructions apply to power supplies where the optional Single-Stag

SERVICE 5-4 Manual 0-2971D. Optional Two-Stage Filter Element ReplacementThe Two-Stage Air Filter has two Filter Elements. When the Filter Elements

Manual 0-2971 5-5 SERVICE5.02 Common Faults1. Insufficient Penetrationa. Cutting speed too fastb. Torch tilted too muchc. Metal too thickd. Worn torc

SERVICE 5-6 Manual 0-29715.03 Basic Troubleshooting GuideWARNINGThere are extremely dangerous voltage and power levels present inside this unit. Do n

Manual 0-2971 5-7 SERVICE6. Unit internal fuse blown or loosea. If blown, double-check input voltage and replace fuse per Section 5.04-C. If fuse b

TABLE OF CONTENTSSECTION 1:GENERAL INFORMATION ... 1-11.0

SERVICE 5-8 Manual 0-2971G. Torch will not pilot; no gas flow; AC indicator ON, GAS indicator ON, DC indicator ON1. Starter cartridg

Manual 0-2971 5-9 SERVICEI. Torch cannot be activated; AC indicator flashing; Gas indicator ON; Temp indicator OFF; DCindicator OF

SERVICE 5-10 Manual 0-29716. Fluctuations in input powera. Have electrician check input line voltage.7. Faulty components in unita. Return for repair

Manual 0-2971 5-11 SERVICE5.04 Power Supply Basic Parts ReplacementWARNINGDisconnect primary power to the system before disassembling the torch, lead

SERVICE 5-12 Manual 0-2971B. Cover Installation1. Reconnect the ground wire, if necessary.2. Place the cover onto the power supply so that slots in

Manual 0-2971 6-1 PARTS LISTSSECTION 6:PARTS LISTS6.01 IntroductionA. Parts List BreakdownThe parts list provide a breakdown of all replaceable compon

PARTS LISTS 6-2 Manual 0-29716.04 Replacement PartsQty Description Catalog #Fuse1 for 208 / 230VAC Power Supply 9-81101 for 400 VAC Power Supply 9-858

Manual 0-2971 6-3 PARTS LISTS6.06 Torch Parts9-8207 (40A)9-8225 (40A)StartCartridge9-82139-82419-82189-82378-3487O-Ring(Black)8-3486O-Ring(Red)Art # A

PARTS LISTS 6-4 Manual 0-2971PATENT INFORMATIONThe following parts are licensed under U.S. Patent No(s). 5120930 and 5132512Catalog Number Description

Manual 0-2971 A-1 APPENDIXAPPENDIX 1: SEQUENCE OF OPERATION(BLOCK DIAGRAM)ACTION:ON / OFF switch to ON RESULT:AC indicator ON. Fan(s)

TABLE OF CONTENTS (continued)SECTION 6:PARTS LISTS ...

APPENDIX A-2 Manual 0-29711/3ff12West Lebanon, NH USA 03784Made in USAModel:U1111max 1effIIU23Ø3Ø1Ø1ØS/NU0=XStandard SymbolsØACDCPhaseNOTES:1. Symbol

Manual 0-2971 A-3 APPENDIXAPPENDIX 3: MAINTENANCE SCHEDULEThis schedule applies to all types of non-liquid cooled plasma cutting systems. Some syste

APPENDIX A-4 Manual 0-2971APPENDIX 4: TORCH PIN - OUT DIAGRAMSA. Hand Torch Pin - Out Diagram1234567856781234ATC Female ReceptacleFront ViewPilotPilo

Manual 0-2971 A-5 APPENDIXAPPENDIX 5: TORCH CONNECTION DIAGRAMSA. Hand Torch Connection DiagramTorch: SL60 / SL100 Hand TorchLeads: Torch Leads with

APPENDIX A-6 Manual 0-2971APPENDIX 6: SYSTEM SCHEMATIC, 208/230V UNITS1122334455ABCDEF+18V+18V+12V+18V(2)230VTHRU SCREW TERMINALSECTO BIAS SUPPLY MAI

Manual 0-2971 A-7 APPENDIX667788991010ABCDEFDWG No:SheetofSupersedesScaleDate:Drawn: ReferencesDateByRevisionsRevPCB No:Assy No:Information Proprietar

APPENDIX A-8 Manual 0-2971APPENDIX 7: SYSTEM SCHEMATIC, 400V & 460V UNITS1122334455ABCDEF+18V+18V+12V+18V(22)400/460V3 PHASEINPUTGND SIGNALP1AC(

Manual 0-2971 A-9 APPENDIX667788991010ABCDEFDWG No:SheetofSupersedesScaleDate:Drawn: ReferencesDateByRevisionsRevPCB No:Assy No:Information Proprietar

APPENDIX A-10 Manual 0-2971APPENDIX 8: Publication HistoryCover Date Revision Comments12/18/03 -- Manual released.1/12/04 -- Updated operating gas pr

Thermadyne USA2800 Airport RoadDenton, Tx 76207 USATelephone: (940) 566-2000800-426-1888Fax: 800-535-0557Email: [email protected] Victor

Corporate Headquarters16052 Swingley Ridge RoadSuite 300St. Louis, MO 63017Telephone: 636-728-3000Email: [email protected]

Manual 0-2971 1-1 GENERAL INFORMATIONSECTION 1:GENERAL INFORMATION1.01 Notes, Cautions and WarningsThroughout this manual, notes, cautions, and warnin

GENERAL INFORMATION 1-2 Manual 0-2971• Wear dry gloves and clothing. Insulate yourselffrom the work piece or other parts of the weldingcircuit.• Repa

Manual 0-2971 1-3 GENERAL INFORMATION6. ANSI Standard Z49.2, FIRE PREVENTION IN THE USEOF CUTTING AND WELDING PROCESSES, obtain-able from American Nat